REAR AIR CONDITIONING UNIT(w/ Heater) DISASSEMBLY

PROCEDURE


  1. REMOVE REAR SIDE NO. 2 AIR DUCT

    A01X297

    1. Remove the 3 screws and duct.

  2. REMOVE REAR SIDE NO. 3 AIR DUCT

    A01X85Q

    1. Remove the 2 screws and duct.

  3. REMOVE DRAIN COOLER HOSE

    B001ZBV

    1. Remove the screw.

    2. Detach the claw and remove the drain hose.

  4. REMOVE REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A01X63Y

    1. Disconnect the connector.

    2. Remove the 2 screws and damper servo.

  5. REMOVE REAR MODE DAMPER SERVO SUB-ASSEMBLY

    A01X3LP

    1. Remove the 2 screws and plate cover.

    2. A01X2RX

      Disconnect the connector.

    3. Remove the 2 screws and damper servo.

  6. REMOVE NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A01X82Z

    1. Disconnect the connector.

    2. Remove the 2 screws and damper servo.

  7. REMOVE AIR CONDITIONER ACCESSORY ASSEMBLY

    A01X3JL

    1. Remove the packing.

    2. A01X5PJ

      Remove the bolt and 4 screws.

    3. Using pliers, grip the claws of the clips and slide the 2 clips.

    4. Remove the air conditioner accessory assembly.

    5. Remove the 2 O-rings from the air conditioner accessory assembly.

  8. REMOVE REAR COOLING UNIT EXPANSION VALVE

    A01X2I0

    1. Disconnect the connector.

    2. Detach the clamp.

    3. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and expansion valve.

  9. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

    A01X2M1

    1. Remove the screw and detach the claw.

    2. Remove the heater clamp.

    3. A01X0FB

      Remove the heater radiator.

  10. REMOVE REAR BLOWER MOTOR

    A01XBDD

    1. Disconnect the connector.

    2. Remove the 3 screws and blower motor.

  11. REMOVE BLOWER MOTOR CONTROLLER

    B001VLM

    1. Disconnect the connector.

    2. Remove the 2 screws and blower motor controler.

  12. REMOVE EVAPORATOR SUB-ASSEMBLY

    A01X00A

    1. Remove the 12 screws and rear cooling unit case LH.

    2. Remove the evaporator.

    3. B00204F

      Remove the 2 O-rings from the evaporator.

  13. REMOVE REAR EVAPORATOR TEMPERATURE SENSOR

    A01XBEN

    1. Detach the 2 claws and remove the sensor.

  14. REMOVE WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY