FRONT AIR CONDITIONING UNIT(for RHD) INSTALLATION

PROCEDURE

1. INSTALL AIR CONDITIONING UNIT

   
   

   1. Install the air conditioning unit with the 2 nuts.

      Torque:

      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

2. INSTALL AIR CONDITIONING HOSE AND ACCESSORY (w/ Cool Box)

   
   
   1. 

      Text in Illustration

      *a	Correct
      *b	Incorrect

      Lubricate 2 new O-rings with compressor oil and install them to the air conditioning hose and accessory.

      Compressor oil
      ND-OIL 8 or equivalent

   2. Install the air conditioning hose and accessory with the piping clamp.

      Note

      After connection, check the claw engagement of the piping clamp.

   3. Install the bolt.

      Torque:

      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

3. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

   
   

   1. Install the instrument panel reinforcement.

      
      

      1. Install the instrument panel reinforcement with the 7 bolts and screw.

         Torque:

         for bolt

         9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

         for screw

         6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      2. for Passenger Side:

         Using a 12 mm hexagon wrench, install the 2 collars.

         Torque:

         18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      3. for Passenger Side:

         Using a T40 "TORX" socket, install the 2 "TORX" bolts.

         Torque:

         18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      4. for Passenger Side:

         Install the 2 caps.

      5. for Driver Side:

         Install the 3 bolts.

         Torque:

         18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      6. for Driver Side:

         Install the 3 caps.

         

   2. Attach the 17 clamps and 2 claws and install the 9 bolts and 5 nuts.

   3. Connect the connectors to the wire harness.

4. INSTALL HEATER TO REGISTER DUCT ASSEMBLY

   
   

   1. Attach the 2 claws to install the duct.

   2. Install the 3 clips.

5. INSTALL STEERING COLUMN ASSEMBLY

   
   

   1. for Power Tilt and Power Telescopic Steering Column:

      Click here

   2. for Manual Tilt and Manual Telescopic Steering Column:

      Click here

6. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

   
   

   1. Attach the 2 claws to install the duct.

   2. Install the clip.

7. INSTALL NO. 2 COOLER AIR DUCT

   Click here

8. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY

   Click here

9. INSTALL FRONT WIPER MOTOR AND BRACKET

   Click here

10. CONNECT HEATER WATER INLET HOSE AND HEATER WATER OUTLET HOSE

    
    

    1. Connect the 2 heater water hoses.

    2. Using pliers, grip the claws of the clips and slide the 2 clips.

11. CONNECT AIR CONDITIONING TUBE ASSEMBLY

    
    
    1. 

       Text in Illustration

       *1

       Plate

       Remove the attached vinyl tape from the tubes.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube assembly.

       Compressor oil
       ND-OIL 8 or equivalent

    3. Install the 2 O-rings to the air conditioning tube assembly.

    4. Connect the air conditioning tube assembly.

    5. Attach the plate as shown in the illustration and install the bolt.

       Torque:

       9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

13. CHECK SRS WARNING LIGHT

    Click here

14. ADD ENGINE COOLANT

    
    

    1. for 1GR-FE:

       Click here

    2. for 1UR-FE:

       Click here

    3. for 3UR-FE:

       Click here

    4. for 1VD-FTV:

       Click here

15. CHARGE REFRIGERANT

    Click here

16. WARM UP ENGINE

    Click here

17. CHECK FOR ENGINE COOLANT LEAK

    
    

    1. for 1GR-FE:

       Click here

    2. for 1UR-FE:

       Click here

    3. for 3UR-FE:

       Click here

    4. for 1VD-FTV:

       Click here

18. CHECK FOR REFRIGERANT GAS LEAK

    Click here

19. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

20. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    
    

    1. for 1GR-FE:

       Click here

    2. for 1UR-FE:

       Click here

    3. for 3UR-FE:

       Click here

    4. for 1VD-FTV:

       Click here

21. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    
    

    1. for Standard:

       Click here

    2. w/ Winch:

       Click here

22. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    
    

    1. for Standard:

       Click here

    2. w/ Winch:

       Click here

23. INITIALIZATION SERVO MOTOR

    
    

    1. for Automatic Air Conditioning System:

       Click here

    2. for Manual Air Conditioning System:

       Click here