FRONT AIR CONDITIONING UNIT(for LHD) INSTALLATION

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PROCEDURE

1. Click here

   INSTALL AIR CONDITIONING UNIT

   
   

   1. Install the air conditioning unit with the 2 nuts.

      9.8 N*m

      100 kgf*cm

      87 in.*lbf

2. Click here

   INSTALL AIR CONDITIONING HOSE AND ACCESSORY (w/ Cool Box)

   
   

   1. Lubricate 2 new O-rings with compressor oil and install them to the air conditioning hose and accessory.

      Compressor oil
      ND-OIL 8 or equivalent

      Table 1. Text in Illustration

      *a	Correct
      *b	Incorrect

   2. Install the air conditioning hose and accessory with the piping clamp.

      Note:

      After connection, check the claw engagement of the piping clamp.

   3. Install the bolt.

      9.8 N*m

      100 kgf*cm

      87 in.*lbf

3. Click here

   INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

   
   

   1. Install the instrument panel reinforcement.

      
      

      1. Install the instrument panel reinforcement with the 7 bolts and screw.

         for bolt
         9.8 N*m	100 kgf*cm	87 in.*lbf
         for screw
         6.0 N*m	61 kgf*cm	53 in.*lbf

      2. for Passenger Side:

         Using a 12 mm hexagon wrench, install the 2 collars.

         18 N*m

         184 kgf*cm

         13 ft.*lbf

      3. for Passenger Side:

         Using a T40 "TORX" socket, install the 2 "TORX" bolts.

         18 N*m

         184 kgf*cm

         13 ft.*lbf

      4. for Passenger Side:

         Install the 2 caps.

      5. for Driver Side:

         Install the 3 bolts.

         18 N*m

         184 kgf*cm

         13 ft.*lbf

      6. 

         for Driver Side:

         Install the 3 caps.

   2. Attach the 17 clamps.

   3. Install the 8 nuts, 6 bolts, connectors to the wire harness.

4. Click here

   INSTALL HEATER TO REGISTER DUCT ASSEMBLY

   
   

   1. Attach the 2 claws to install the duct.

   2. Install the 3 clips.

5. Click here

   INSTALL STEERING COLUMN ASSEMBLY

   
   

   1. for Power Tilt and Power Telescopic Steering Column:

      (Click here)

   2. for Manual Tilt and Manual Telescopic Steering Column:

      (Click here)

6. Click here

   INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

   
   

   1. Attach the 2 claws to install the duct.

   2. Install the clip.

7. Click here

   INSTALL NO. 2 COOLER AIR DUCT

   (Click here)

8. Click here

   INSTALL INSTRUMENT PANEL SUB-ASSEMBLY

   (Click here)

9. Click here

   INSTALL FRONT WIPER MOTOR AND BRACKET

   (Click here)

10. Click here

    CONNECT HEATER WATER INLET HOSE AND HEATER WATER OUTLET HOSE

    
    

    1. Connect the 2 heater water hoses.

    2. Using pliers, grip the claws of the clips and slide the 2 clips.

11. Click here

    CONNECT AIR CONDITIONING TUBE ASSEMBLY

    
    
    1. 

       Remove the attached vinyl tape from the tubes.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube assembly.

       Compressor oil
       ND-OIL 8 or equivalent

       Table 2. Text in Illustration

       *1

       Plate

    3. Install the 2 O-rings to the air conditioning tube assembly.

    4. Connect the air conditioning tube assembly.

    5. Attach the plate as shown in the illustration and install the bolt.

       9.8 N*m

       100 kgf*cm

       87 in.*lbf

12. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

13. Click here

    CHECK SRS WARNING LIGHT

    (Click here)

14. Click here

    ADD ENGINE COOLANT

    
    

    1. for 1GR-FE:

       (Click here)

    2. for 1UR-FE:

       (Click here)

    3. for 3UR-FE:

       (Click here)

    4. for 1VD-FTV:

       (Click here)

15. Click here

    CHARGE REFRIGERANT

    Click here

16. Click here

    WARM UP ENGINE

    Click here

17. Click here

    CHECK FOR ENGINE COOLANT LEAK

    
    

    1. for 1GR-FE:

       (Click here)

    2. for 1UR-FE:

       (Click here)

    3. for 3UR-FE:

       (Click here)

    4. for 1VD-FTV:

       (Click here)

18. Click here

    CHECK FOR REFRIGERANT GAS LEAK

    Click here

19. Click here

    INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

20. Click here

    INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    
    

    1. for 1GR-FE:

       (Click here)

    2. for 1UR-FE:

       (Click here)

    3. for 3UR-FE:

       (Click here)

    4. for 1VD-FTV:

       (Click here)

21. Click here

    INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    
    

    1. for Standard:

       (Click here)

    2. w/ Winch:

       (Click here)

22. Click here

    INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    
    

    1. for Standard:

       (Click here)

    2. w/ Winch:

       (Click here)

23. Click here

    INITIALIZATION SERVO MOTOR

    
    

    1. for Automatic Air Conditioning System:

       (Click here)

    2. for Manual Air Conditioning System:

       (Click here)