WINCH UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE WINCH MOTOR ASSEMBLY


    1. A01X1LN

      Remove the 4 bolts and member.

    2. A01X0F1

      Remove the 8 bolts and winch base.

    3. A01X5H9

      Remove the 3 bolts and winch motor.

  2. REMOVE NO. 2 WINCH EARTH WIRE


    1. A01XB1W

      Remove the bolt and winch earth wire.

  3. REMOVE WINCH ROLLER BRACKET ASSEMBLY


    1. A01X23I

      Remove the 2 nuts, 4 bolts and winch roller bracket.

  4. REMOVE MAGNET SWITCH WINCH COVER


    1. A01X4F6

      Remove the 4 screws and cover.

  5. REMOVE WINCH MOTOR MAGNET SWITCH ASSEMBLY


    1. A01X922

      Disconnect the connector.

    2. Remove the 2 nuts, 2 spring washers, 2 washers and wire harness.

    3. A01X0K4

      Remove the 4 bolts and magnet switch from the motor.

  6. REMOVE WINCH MOTOR COMMUTATOR END FRAME


    1. A01X1H5

      Remove the 2 bolts and commutator end frame.

  7. REMOVE WINCH MOTOR O-RING


    1. Remove the O-ring.

  8. REMOVE WINCH MOTOR BRUSH


    1. A01X3J6

      Using a screwdriver, pry the bush spring forward and pull the brush out of the holder.

    2. A01WZPZ

      Remove the bolt and brush from the brush holder.

      Tech Tips

      Use the same procedures to remove the 3 remaining brushes.

  9. REMOVE WINCH MOTOR BRUSH HOLDER ASSEMBLY


    1. A01X1JU

      Remove the brush holder in the direction of the arrow shown in the illustration.

  10. REMOVE WINCH MOTOR YOKE SUB-ASSEMBLY


    1. A01X2PO

      Remove the yoke in the direction of the arrow shown in the illustration.

  11. REMOVE WINCH MOTOR ARMATURE SUB-ASSEMBLY


    1. A01X8RJ

      Remove the armature in the direction of the arrow shown in the illustration.

  12. REMOVE NO. 1 WINCH MOTOR ARMATURE BEARING


    1. A01X8ICE01

      Using SST, remove the bearing.

      SST
      09286-46011

  13. REMOVE NO. 2 WINCH MOTOR ARMATURE BEARING


    1. A01X5VJE01

      Using SST, remove the bearing.

      SST
      09628-62011

  14. REMOVE WINCH MOTOR BRUSH SPRING


    1. A01X7U3E01
      *1 Screwdriver A
      *2 Screwdriver B

      Insert a screwdriver, labeled A, as shown in the illustration and pry the spring forward, then move the spring in the direction of the arrow shown in the illustration with a screwdriver, labeled B, to remove it from the holder.