STEERING COLUMN ASSEMBLY(for Manual Tilt and Manual Telescopic Steering Column) REASSEMBLY

CAUTION / NOTICE / HINT

Note

When using a vise, do not overtighten it.

PROCEDURE


  1. INSTALL STEERING MAIN SHAFT ASSEMBLY (w/o Entry and Start System)


    1. Install the steering main shaft assembly to the steering column upper tube.

    2. A01X8LBE02
      *1 Snap Ring Expander
      *2 Snap Ring

      Using a snap ring expander, install a new shaft snap ring to the steering main shaft assembly.

      Note


      • Make sure the steering main shaft snap ring is securely installed to the groove.

      • Do not damage the steering main shaft assembly.

  2. INSTALL NO. 1 TILT STEERING SUPPORT COLLAR (w/o Entry and Start System)


    1. A01X4QHE03

      Install the 2 No. 1 tilt steering support collars to the steering lower column tube assembly.

      Note

      When installing the No. 1 tilt steering support collar, make sure that the cutout portion is aligned as shown in the illustration.

  3. INSTALL STEERING COLUMN BRACKET SPACER (w/o Entry and Start System)


    1. A01WZQBE01

      Clamp the steering column bracket spacer and steering lower column tube assembly in a vise between a cloth and aluminum plates, and install the steering column bracket spacer to the steering lower column tube assembly using the vise.

      Note

      When installing the steering column bracket spacer, make sure that it is positioned so that the inner diameter is as shown in the illustration.

  4. INSTALL TELESCOPIC STEERING GUIDE (w/o Entry and Start System)


    1. A01X7TCE01
      *1 Match

      Align the 3 protrusions of the telescopic steering guide with the 3 holes of the steering lower column tube assembly and install the telescopic steering guide.

  5. INSTALL STEERING LOWER COLUMN TUBE ASSEMBLY (w/o Entry and Start System)


    1. A01X7C4

      Apply MP grease to the area of the steering main shaft assembly indicated by the arrow in the illustration.

    2. A01X1MP

      Install the steering lower column tube assembly to the steering column upper tube.

  6. INSTALL TILT STEERING SUPPORT (w/o Entry and Start System)


    1. A01X0NM

      Install the tilt steering support with the bolt.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

  7. INSTALL NO. 1 STEERING COLUMN RING (w/o Entry and Start System)


    1. A01X4XOE01
      *1 Snap Ring Expander
      *2 Snap Ring

      Using a snap ring expander, install a new No. 1 steering column ring to the steering main shaft.

      Note


      • Make sure the No. 1 steering column ring is securely installed to the groove.

      • Do not damage the steering main shaft assembly.

  8. INSTALL TILT STEERING PAWL ASSEMBLY (w/o Entry and Start System)


    1. A01X78D

      Install the tilt steering pawl assembly to the steering column upper tube.

      Note

      When installing the tilt steering pawl assembly, position the opening as shown in the illustration.

  9. INSTALL BREAK AWAY BRACKET (w/o Entry and Start System)


    1. A01X8II

      Apply MP grease to the sliding areas of a new break away bracket and install it to the steering column upper tube.

  10. INSTALL STEERING COLUMN TUBE STOPPER (w/o Entry and Start System)


    1. A01XC3KE02
      *1 Parallel

      Apply MP grease to the sliding surface of the steering column tube stopper (the one with the groove) and install it to the break away bracket.

      Note

      Align the flat edge of the steering column tube stopper and the raised sliding area of the break away bracket as shown in the illustration.

    2. A01X7TSE02
      *1 Parallel

      Apply MP grease to the sliding surface of the steering column tube stopper (the one without the groove) and install it to the break away bracket.

      Note

      Align the flat edge of the steering column tube stopper and the raised sliding area of the break away bracket as shown in the illustration.

  11. INSTALL NO. 1 TILT LEVER LOCK BOLT (w/o Entry and Start System)


    1. A01X0TQ

      Apply MP grease to the sliding surface of the steering tilt lever and install it to the No. 1 tilt lever lock bolt.

    2. A01X7CF

      Install the No. 1 tilt lever lock bolt to the break away bracket.

      Note


      • Do not drop the steering column tube stopper.

      • Pass the No. 1 tilt lever lock bolt through the hole of the tilt steering pawl assembly.

    3. A01XBAC

      Apply MP grease to the sliding surface of the thrust needle roller bearing and install it to the No. 1 tilt lever lock bolt.

    4. Temporarily install the tilt steering rotor to the No. 1 tilt lever lock bolt with a new No. 1 tilt steering adjusting nut.

    5. A01X398

      Using an 8 mm socket hexagon wrench, tighten the No. 1 tilt lever lock bolt.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

      Note

      The tightening direction for the No. 1 tilt lever lock bolt is the tightening direction for bolts with a left-handed thread.

  12. INSTALL NO. 1 TILT STEERING SUPPORT REINFORCEMENT (w/o Entry and Start System)


    1. A01XAU6

      Install the No. 1 tilt steering support reinforcement to the steering tilt lever with the steering tilt lever bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      The tightening direction for the steering tilt lever bolt is the tightening direction for bolts with a left-handed thread.

  13. TIGHTEN NO. 1 TILT STEERING ADJUSTING NUT (w/o Entry and Start System)


    1. A01X2DO

      Lock the steering tilt lever.

    2. A01X3IDE01
      *1 Hold
      *2 Turn

      Using an 8 mm socket hexagon wrench, hold the No. 1 tilt lever lock bolt in place and tighten the No. 1 tilt steering adjusting nut.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }
    3. A01X7H7

      Using pliers, stake the No. 1 tilt steering adjusting nut as shown in the illustration.

      Note

      After staking the No. 1 tilt steering adjusting nut, make sure it is not loose.

  14. INSTALL TILT STEERING JUMP UP SPRING (w/o Entry and Start System)


    1. A01X8KE

      Using pliers, move the tilt steering jump up spring in the direction indicated by the arrow in the illustration to install it to the break away bracket.

      Note

      To avoid spatter, cover the area with a cloth.

  15. INSTALL TILT LEVER RETURN SPRING (w/o Entry and Start System)


    1. A01X694E02

      Using SST, install the tilt lever return spring to the break away bracket and steering tilt lever.

      SST
      09921-00010

      Note


      • To avoid spatter, cover the area with a cloth.

      • Do not let the damper fall off of the tilt lever return spring.

  16. INSTALL TILT STEERING SUPPORT BOND CABLE (w/o Entry and Start System)


    1. A01WZNC

      Install the steering support bond cable to the steering column with the 2 screws.

  17. INSTALL BREAK AWAY COLLAR SUB-ASSEMBLY (w/o Entry and Start System)


    1. A01X89FE03
      *1 Break Away Collar

      Install the 2 new break away collars and 2 new break away capsules to the break away bracket.

      Note

      Do not compress the disc spring portion of the break away collar.

  18. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (w/o Entry and Start System)


    1. A01X6FI

      Attach the 2 claws to install the ignition or starter switch assembly to the steering column upper bracket assembly.

  19. INSTALL UNLOCK WARNING SWITCH ASSEMBLY (w/o Entry and Start System)


    1. A01X8NC

      Attach the 2 claws to install the unlock warning switch assembly to the steering column upper bracket assembly.

      Tech Tips

      Move the unlock warning switch assembly in the direction indicated by the arrow in the illustration to install it.

  20. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Entry and Start System)


    1. Turn the ignition switch lock cylinder assembly to ACC.

    2. A01XASKE01
      *1 LOCK

      Insert the ignition switch lock cylinder assembly into the steering column upper bracket assembly to install it.

    3. Check that the ignition switch lock cylinder assembly is securely fixed in place.

  21. INSPECT STEERING LOCK OPERATION (w/o Entry and Start System)


    1. A01WZS4

      Remove the key and check that the steering lock operates.

    2. A01X3PRE01
      *1 LOCK

      Insert the key, turn the ignition switch to ACC and check that the steering lock disengages.

  22. INSTALL STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY (w/o Entry and Start System)


    1. A01X9Q9

      Install the steering column upper with switch bracket assembly and steering column upper clamp with 2 new steering lock set bolts, and tighten the bolts until the heads break off.

  23. INSTALL TRANSPONDER KEY AMPLIFIER (w/o Entry and Start System)


    1. A01X8UW

      Attach the 2 claws to install the transponder key amplifier to the steering column upper with switch bracket assembly.

  24. INSTALL KEY INTERLOCK SOLENOID (for Automatic Transmission)


    1. A01X8SE

      Install the key interlock solenoid to the steering column upper bracket with the 2 screws.

  25. INSTALL STEERING LOCK ACTUATOR ASSEMBLY (w/ Entry and Start System)

    A01X7HQ

    1. Temporarily install the steering lock actuator assembly with 2 new tapered-head bolts.

    2. Tighten the 2 tapered-head bolts until the bolt heads break off.