STEERING ACTUATOR INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY

    Note


    • Be careful that the No. 2 seal lip or boot does not turn outward while carrying or installing the steering actuator assembly. If installing a new steering actuator assembly, make sure that the spiral center lock pin is securely inserted.

    • Do not use the steering actuator assembly if it has been dropped.

      B001Z4WE05
      *1 Spiral Case
      *2 Boot
      *3 No. 2 Seal Lip
      *4 Actuator Clamp (Not tighten at first)

  2. INSTALL STEERING ACTUATOR ASSEMBLY


    1. Make sure that the power steering link assembly is centered.

    2. B001YT0E03
      *1 White Line
      *2 Center Lock Pin

      Install the steering actuator assembly.


      1. If installing a new steering actuator assembly:

        Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.

        Note

        Do not pull out the center lock pin.

      2. B001XPZE04
        *1 Sliding Yoke
        *2 Slit
        *3 White Line
        *4 Alignment Mark

        If reinstalling the removed steering actuator assembly:


        1. Slowly turn the spiral case clockwise until it locks.

        2. Turn the spiral case two turns counterclockwise from the lock position.

        3. Align the slit of the sliding yoke with the alignment mark (▲).

        4. Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.

    3. B001X2QE06
      *1 Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft and steering actuator.

      Note


      • Do not fold back the boot part of the steering hole cover or turn it excessively. If it is turned excessively, return it to its original position.

      • Do not turn the actuator body and the spiral case.

      Tech Tips

      Install the steering actuator from the inside of the vehicle.

    4. Install the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }
    5. B001W6X

      Using needle nose pliers, lock the clamp to the steering column hole cover to install it.

      Note

      Be careful when performing the operation as the clamp may not lock if the claws of the clamp are deformed.

    6. B001WK5

      Move the lock in the direction of the arrow and connect the steering actuator connector.

      Tech Tips

      When a new actuator is installed, remove the center lock pin.

    7. Connect the connector.

  3. INSTALL STEERING COLUMN ASSEMBLY

    B001W0AE02
    *1 Matchmark

    1. Align the matchmarks on the steering actuator and steering column.

    2. Install the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }
    3. A01XAGF

      Install the steering column with the 4 nuts.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

  4. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

    Click here

  5. CONNECT WIRE HARNESS PROTECTOR AND WIRE HARNESS

    A01X35M

    1. Attach the 3 claws to connect the wire harness protector and wire harness.

  6. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)

    Click here

  7. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)

    Click here

  8. INSTALL NO. 1 SWITCH HOLE BASE

    Click here

  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

    Click here

  10. INSTALL COWL SIDE TRIM BOARD LH

    Click here

  11. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)

    Click here

  12. INSTALL FRONT DOOR SCUFF PLATE LH

    Click here

  13. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Multi-information Display)

    Click here

  14. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ Multi-information Display)

    Click here

  15. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

    Click here

  16. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

    Click here

  17. INSTALL INSTRUMENT SIDE PANEL LH

    Click here

  18. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH

    Click here

  19. INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION

    Click here

  20. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

    A01X0OQ

    1. Using pliers, grip the claws of the clamp and install the combination signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.

    2. A01XB0R

      Connect the 5 connectors to the combination switch with spiral cable.

  21. INSTALL TILT AND TELESCOPIC SWITCH

    A01X1XW

    1. Attach the claw to install the switch.

    2. Connect the switch connector.

  22. INSTALL UPPER STEERING COLUMN COVER

    A01X6NQ

    1. Attach the claw to install the upper steering column cover.

    2. Attach the 4 clips to the instrument cluster finish panel.

  23. INSTALL LOWER STEERING COLUMN COVER

    A01X228

    1. Attach the 2 claws to install the lower steering column cover.

      Note

      Do not damage the tilt and telescopic switch.

    2. Install the 3 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  24. INSTALL STEERING WHEEL ASSEMBLY

    Click here

  25. INSTALL STEERING PAD

    Click here

  26. INSTALL LOWER NO. 2 STEERING WHEEL COVER

    Click here

  27. INSTALL LOWER NO. 3 STEERING WHEEL COVER

    Click here

  28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note


    • Reset the AUTO TILT AWAY function setting to the previous condition by changing the customize parameter Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  29. INSPECT SRS WARNING LIGHT


    1. Inspect the SRS warning light Click here.

  30. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION


    1. Perform variable gear ratio steering system calibration Click here.