REAR BRAKE FLEXIBLE HOSE INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL NO. 6 FLEXIBLE HOSE BRACKET

   
   

   1. 

      Install the bracket with the bolt.

      Torque:

      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

2. INSTALL REAR FLEXIBLE HOSE

   
   

   1. Connect the flexible hose to the connecting point with each brake tube, and then install 2 new clips.

   2. Using a union nut wrench, connect each brake tube to the flexible hose while holding the flexible hose with a wrench.

      

      *1	Fulcrum Length
      *2	Union Nut Wrench

      Torque:

      without union nut wrench

      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      with union nut wrench

      14 N*m  { 145 kgf*cm, 10 ft.*lbf }

      Note

      
      

      • Do not bend or damage the brake tube.

      • Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.

      Tech Tips

      
      

      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

   3. Connect the flexible hose to the connecting point with each brake tube, and then install 2 new clips.

      

      *1	Fulcrum Length
      *2	Union Nut Wrench

   4. Using a union nut wrench, connect each brake tube to the flexible hose while holding the flexible hose with a wrench.

      Torque:

      without union nut wrench

      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      with union nut wrench

      14 N*m  { 145 kgf*cm, 10 ft.*lbf }

      Note

      
      

      • Do not bend or damage the brake tube.

      • Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.

      Tech Tips

      
      

      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

3. INSTALL REAR FLEXIBLE HOSE LH

   
   

   1. 

      *1	Fulcrum Length
      *2	Union Nut Wrench

      Connect the flexible hose to the connecting point with the brake tube, and then install a new clip.

   2. Using a union nut wrench, connect the brake tube to the flexible hose while holding the flexible hose with a wrench.

      Torque:

      without union nut wrench

      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      with union nut wrench

      14 N*m  { 145 kgf*cm, 10 ft.*lbf }

      Note

      
      

      • Do not bend or damage the brake tube.

      • Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.

      Tech Tips

      
      

      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

   3. 

      Install the flexible hose and a new gasket to the disc brake cylinder with the new union bolt.

      Torque:

      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Install the flexible hose lock securely in the lock hole in the cylinder.

4. BLEED BRAKE LINE

   Click here

5. INSTALL REAR WHEEL

   Torque:

   for Aluminum Wheel

   131 N*m  { 1336 kgf*cm, 97 ft.*lbf }

   for Steel Wheel

   209 N*m  { 2131 kgf*cm, 154 ft.*lbf }