REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   INSTALL REAR DISC

   
   
   1. 

      Table 1.

      *1

      Matchmark

      Align the matchmarks, and then install the rear disc.

      Tip:

      When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

2. Click here

   INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

3. Click here

   INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH

   
   

   1. Install a new boot and a new cylinder slide bush to the rear disc brake cylinder mounting.

      Note:

      Install the boot securely to the grooves of the rear disc brake cylinder mounting.

   2. 

      Install the rear disc brake cylinder mounting with 2 new bolts.

      154 N*m

      1570 kgf*cm

      114 ft.*lbf

4. Click here

   INSTALL REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE

   Note:
   

   • The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting.

   • If a pad support plate is removed, replace it with a new one that is supplied with double-sided tape already attached.

   • Make sure to clean the cylinder mounting contact surface before attaching the pad support plates.

   
   

   1. Clean the cylinder mounting surface where the pad support plates will be attached.

   2. Remove the peeling paper from the double-sided tape, and install 2 new pad support plates to the cylinder mounting.

5. Click here

   INSTALL REAR NO. 2 DISK BRAKE PAD SUPPORT PLATE

   Note:
   

   • The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting.

   • If a pad support plate is removed, replace it with a new one that is supplied with double-sided tape already attached.

   • Make sure to clean the cylinder mounting contact surface before attaching the pad support plates.

   
   

   1. Clean the cylinder mounting surface where the pad support plates will be attached.

   2. Remove the peeling paper from the double-sided tape, and install 2 new pad support plates to the cylinder mounting.

6. Click here

   INSTALL REAR DISC BRAKE PAD WEAR INDICATOR PLATE

   
   

   1. Install the pad wear indicator plate to the inner side disc brake pad.

7. Click here

   INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

   
   

   1. Install the anti-squeal shims to each brake pad.

      Note:

      There should be no oil or grease on the friction surfaces of the brake pads and the rear disc.

8. Click here

   INSTALL REAR DISC BRAKE PAD

   Note:
   

   • When installing the pads, make sure that the No. 1 and No. 2 disc brake pad support plates are securely attached to the cylinder mounting. The pad support plates are attached to the cylinder mounting with double-sided tape.

   • If a pad support plate is not securely attached to the cylinder mounting, replace it with a new one.

   
   

   1. Install the 2 disc brake pads to the disc brake cylinder mounting.

9. Click here

   INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH

   
   

   1. Apply lithium soap base glycol grease to the sliding part of the 2 cylinder slide pins.

   2. 

      Install the cylinder with the 2 cylinder slide pins.

      88 N*m

      897 kgf*cm

      65 ft.*lbf

10. Click here

    CONNECT REAR FLEXIBLE HOSE LH

    
    
    1. 

       Install a new gasket and connect the flexible hose with the new union bolt.

       30 N*m

       306 kgf*cm

       22 ft.*lbf

11. Click here

    BLEED BRAKE LINE

    Click here

12. Click here

    ADJUST PARKING BRAKE LEVER TRAVEL

    Click here

13. Click here

    INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

14. Click here

    INSTALL REAR WHEEL

    for Aluminum Wheel
    131 N*m	1336 kgf*cm	97 ft.*lbf
    for Steel Wheel
    209 N*m	2131 kgf*cm	154 ft.*lbf