REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. A01X3Q7E08
      *1 Matchmark

      Align the matchmarks, and then install the rear disc.

      Tech Tips

      When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

  2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

  3. INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH


    1. Install a new boot and a new cylinder slide bush to the rear disc brake cylinder mounting.

      Note

      Install the boot securely to the grooves of the rear disc brake cylinder mounting.

    2. A01X87J

      Install the rear disc brake cylinder mounting with 2 new bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  4. INSTALL REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE

    Note


    • The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting.

    • If a pad support plate is removed, replace it with a new one that is supplied with double-sided tape already attached.

    • Make sure to clean the cylinder mounting contact surface before attaching the pad support plates.


    1. Clean the cylinder mounting surface where the pad support plates will be attached.

    2. Remove the peeling paper from the double-sided tape, and install 2 new pad support plates to the cylinder mounting.

  5. INSTALL REAR NO. 2 DISK BRAKE PAD SUPPORT PLATE

    Note


    • The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting.

    • If a pad support plate is removed, replace it with a new one that is supplied with double-sided tape already attached.

    • Make sure to clean the cylinder mounting contact surface before attaching the pad support plates.


    1. Clean the cylinder mounting surface where the pad support plates will be attached.

    2. Remove the peeling paper from the double-sided tape, and install 2 new pad support plates to the cylinder mounting.

  6. INSTALL REAR DISC BRAKE PAD WEAR INDICATOR PLATE


    1. Install the pad wear indicator plate to the inner side disc brake pad.

  7. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. Install the anti-squeal shims to each brake pad.

      Note

      There should be no oil or grease on the friction surfaces of the brake pads and the rear disc.

  8. INSTALL REAR DISC BRAKE PAD

    Note


    • When installing the pads, make sure that the No. 1 and No. 2 disc brake pad support plates are securely attached to the cylinder mounting. The pad support plates are attached to the cylinder mounting with double-sided tape.

    • If a pad support plate is not securely attached to the cylinder mounting, replace it with a new one.


    1. Install the 2 disc brake pads to the disc brake cylinder mounting.

  9. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. Apply lithium soap base glycol grease to the sliding part of the 2 cylinder slide pins.

    2. A01X1DV

      Install the cylinder with the 2 cylinder slide pins.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

  10. CONNECT REAR FLEXIBLE HOSE LH


    1. A01XA8Z

      Install a new gasket and connect the flexible hose with the new union bolt.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  11. BLEED BRAKE LINE

    Click here

  12. ADJUST PARKING BRAKE LEVER TRAVEL

    Click here

  13. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

  14. INSTALL REAR WHEEL

    Torque:
    for Aluminum Wheel
    131 N*m  { 1336 kgf*cm, 97 ft.*lbf }
    for Steel Wheel
    209 N*m  { 2131 kgf*cm, 154 ft.*lbf }