HYDRAULIC BRAKE BOOSTER(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE BOOSTER GASKET


    1. Install a new brake booster gasket to the hydraulic brake booster.

  2. INSTALL HYDRAULIC BRAKE BOOSTER ASSEMBLY


    1. B001WI3

      Install the hydraulic brake booster assembly with the 4 nuts.

      Torque:
      14 N*m  { 145 kgf*cm, 10 ft.*lbf }
    2. B001W78E14
      *1 to Right Front Wheel
      *2 to Left Front Wheel
      *3 to Right Rear Wheel
      *4 to Left Rear Wheel

      Connect the 4 brake lines to the correct positions of the hydraulic brake booster assembly as shown in the illustration.

    3. B001YWDE02
      *1 Union Nut Wrench
      *2 Fulcrum Length

      Install the clamp with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    4. Using a union nut wrench, tighten the 4 brake lines.

      Torque:
      without union nut wrench
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      with union nut wrench
      14 N*m  { 145 kgf*cm, 10 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

    5. B001XFD

      Connect the 3 connectors to the hydraulic brake booster.

  3. INSTALL PUSH ROD PIN

    Click here

  4. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

    Click here

  5. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

    Click here

  6. INSTALL COWL SIDE TRIM BOARD RH

    Click here

  7. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Click here

  8. INSTALL FRONT DOOR SCUFF PLATE RH

    Click here

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  10. BLEED BRAKE SYSTEM

    Click here

  11. CHECK BRAKE PEDAL HEIGHT

    Click here

  12. CHECK PEDAL FREE PLAY

    Click here

  13. CHECK PEDAL RESERVE DISTANCE

    Click here

  14. INSPECT BRAKE MASTER CYLINDER OPERATION


    1. Inspect the brake master cylinder operation Click here.