BRAKE PEDAL(for RHD) INSTALLATION

PROCEDURE

1. Click here

   INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

   
   
   1. 

      Install the brake pedal support assembly with the 4 nuts.

      14 N*m

      145 kgf*cm

      10 ft.*lbf

   2. 

      Install the brake pedal support reinforcement set bolt.

      16 N*m

      163 kgf*cm

      12 ft.*lbf

   3. Tighten the hexagon bolt.

      23 N*m

      239 kgf*cm

      17 ft.*lbf

      Tip:

      Hold the bolt in place and tighten the nut.

2. Click here

   INSTALL PUSH ROD PIN

   
   

   1. Apply a light coat lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.

   2. 

      Set the master cylinder push rod clevis in place, insert the push rod pin from the outside of the vehicle and then install a new clip.

3. Click here

   INSTALL STOP LIGHT SWITCH ASSEMBLY

   
   

   1. Install the stop light switch (Click here).

   2. Connect the stop light switch connector.

4. Click here

   INSTALL NO. 2 CONNECTOR HOLDER

   
   
   1. 

      Attach the claw (A) on the bottom of the No. 2 connector holder.

      Table 1. Text in Illustration

      Lift Up

   2. Lift the No. 2 connector holder and attach the 2 claws (B).

      Tip:

      After attaching the 2 claws (B), make sure that the claw (A) is securely locked.

   3. Install the connector to the No. 2 connector holder.

   4. Install the wire harness clamp to the brake pedal support assembly.

5. Click here

   INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

   Click here

6. Click here

   INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

   Click here

7. Click here

   INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

   Click here

8. Click here

   INSTALL COWL SIDE TRIM BOARD RH

   Click here

9. Click here

   INSTALL FRONT DOOR SCUFF PLATE RH

   Click here

10. Click here

    WARM UP CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

11. Click here

    CHECK BRAKE PEDAL HEIGHT

    Click here

12. Click here

    CHECK PEDAL FREE PLAY

    Click here

13. Click here

    CHECK PEDAL RESERVE DISTANCE

    Click here