STABILIZER CONTROL VALVE(w/ KDSS) INSTALLATION

PROCEDURE


  1. INSTALL STABILIZER CONTROL WITH ACCUMULATOR HOUSING ASSEMBLY


    1. B0010X7

      Install the stabilizer control with accumulator housing with the 2 bolts.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }
    2. B0010X1

      Install the bleeder plug.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

      Tech Tips

      The bleeder plug cap will be installed after bleeding air.

  2. CONNECT REAR NO. 2 STABILIZER CONTROL TUBE ASSEMBLY


    1. B001198

      Connect the rear No. 2 stabilizer control tube to the stabilizer control with accumulator housing.

  3. TEMPORARILY INSTALL REAR NO. 1 STABILIZER CONTROL TUBE ASSEMBLY (for Stabilizer Control Adapter 2 Type)


    1. B0010UG

      Temporarily install the rear No. 1 stabilizer control tube to the stabilizer control with accumulator housing.

    2. B0010Y1

      Install the bolt to the vehicle.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  4. TEMPORARILY INSTALL FRONT NO. 2 STABILIZER CONTROL TUBE ASSEMBLY (for Stabilizer Control Adapter 2 Type)


    1. B00112L

      Temporarily install the front No. 2 stabilizer control tube to the front No. 1 stabilizer control tube.

    2. Install the bolt to the vehicle.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  5. TEMPORARILY INSTALL FRONT NO. 2 AND REAR NO. 1 STABILIZER CONTROL TUBE ASSEMBLY (for Stabilizer Control Adapter 2 Type)


    1. Temporarily install the front No. 2 and rear No. 1 stabilizer control tube to the 2 stabilizer control adapters.

      B0010YSE01
      Text in Illustration
      *1 Rear No. 1 Stabilizer Control Tube *2 Front No. 2 Stabilizer Control Tube
      *3 Stabilizer Control Adapter for Upper Chamber Side *4 Stabilizer Control Adapter for Lower Chamber Side

  6. TEMPORARILY INSTALL FRONT NO. 2 STABILIZER CONTROL TUBE ASSEMBLY (for Stabilizer Control Adapter 1 Type)


    1. Temporarily install the front No. 2 stabilizer control tube to the front No. 1 stabilizer control tube, stabilizer control adapter for lower chamber side and stabilizer control with accumulator housing assembly.

      B0011AGE01
      Text in Illustration
      *1 Front No. 1 Stabilizer Control Tube *2 Front No. 2 Stabilizer Control Tube
      *3 Stabilizer Control Adapter for Lower Chamber Side *4 Stabilizer Control with Accumulator Housing Assembly

    2. Install the 2 bolts to the vehicle.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  7. INSTALL STABILIZER CONTROL ADAPTER SUB-ASSEMBLY


    1. Install the 2 stabilizer control adapters to the vehicle with the 2 bolts.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }
      B00110UE02
      Text in Illustration
      *A for Stabilizer Control Adapter 2 Type - -
      *1 Stabilizer Control Adapter for Upper Chamber Side *2 Stabilizer Control Adapter for Lower Chamber Side

  8. TIGHTEN REAR NO. 1 STABILIZER CONTROL TUBE ASSEMBLY (for Stabilizer Control Adapter 2 Type)


    1. Using a union nut wrench, tighten the rear No. 1 stabilizer control tube.

      B0010WLE01
      Text in Illustration
      *a Stabilizer Control with Accumulator Housing Side *b Stabilizer Control Adapter Side
      *c Torque Wrench Fulcrum Length - -
      Torque:
      Specified tightening torque
      44 N*m  { 450 kgf*cm, 33 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click here.

      • When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40 N*m (403 kgf*cm, 29 ft.*lbf)

  9. TIGHTEN FRONT NO. 2 STABILIZER CONTROL TUBE ASSEMBLY (for Stabilizer Control Adapter 2 Type)


    1. Using a union nut wrench, tighten the front No. 2 stabilizer control tube.

      B0010XKE01
      Text in Illustration
      *a Front No. 1 Stabilizer Control Tube Side *b Stabilizer Control Adapter Side
      *c Torque Wrench Fulcrum Length - -
      Torque:
      Specified tightening torque
      44 N*m  { 450 kgf*cm, 33 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click here.

      • When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40 N*m (403 kgf*cm, 29 ft.*lbf)

  10. TIGHTEN FRONT NO. 2 STABILIZER CONTROL TUBE ASSEMBLY (for Stabilizer Control Adapter 1 Type)


    1. Using a union nut wrench, tighten the front No. 2 stabilizer control tube.

      B001129E02
      Text in Illustration
      *a Torque Wrench Fulcrum Length - -
      Torque:
      Specified tightening torque
      44 N*m  { 450 kgf*cm, 33 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click here.

      • When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40 N*m (403 kgf*cm, 29 ft.*lbf)

  11. TIGHTEN REAR NO. 2 STABILIZER CONTROL TUBE ASSEMBLY (for Stabilizer Control Adapter 2 Type)


    1. B00117TE01
      Text in Illustration
      *a Torque Wrench Fulcrum Length

      Using a union nut wrench, tighten the rear No. 2 stabilizer control tube.

      Torque:
      Specified tightening torque
      44 N*m  { 450 kgf*cm, 33 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click here.

      • When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40 N*m (403 kgf*cm, 29 ft.*lbf)

  12. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. for 1GR-FE:

      Install the center exhaust pipe Click here.

    2. for 1UR-FE:

      Install the center exhaust pipe Click here.

    3. for 3UR-FE:

      Install the center exhaust pipe Click here.

    4. for 1VD-FTV:

      Install the center exhaust pipe Click here.

  13. INSTALL TAILPIPE ASSEMBLY


    1. for 1GR-FE:

      Install the tailpipe Click here.

    2. for 1UR-FE:

      Install the tailpipe Click here.

    3. for 3UR-FE:

      Install the tailpipe Click here.

    4. for 1VD-FTV:

      Install the tailpipe Click here.

  14. BLEED AIR FROM SUSPENSION FLUID


    1. Bleed the air from the suspension fluid Click here.

  15. INSPECT FOR SUSPENSION FLUID LEAK

    Click here

  16. INSPECT FOR EXHAUST GAS LEAK


    • If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

  17. MEASURE VEHICLE HEIGHT

    Click here

  18. CLOSE STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE

    Note


    • Perform the inspection on a level surface.

    • Ensure that the wheels are on the ground and facing straight ahead.

    • Perform the inspection with the vehicle load completely on the suspension.

    Tech Tips


    • Perform this step with the fuel tank full.

    • If there are any parts installed to the vehicle which place any unbalanced load on the left or right side of the vehicle, remove them.


    1. Using a 5 mm socket hexagon wrench or an 8 mm socket wrench, tighten the lower and upper chamber shutter valves of the stabilizer control with accumulator housing.

      Torque:
      14 N*m  { 140 kgf*cm, 10 ft.*lbf }

  19. INSTALL STABILIZER CONTROL VALVE PROTECTOR

    B0010XW

    1. Install the valve protector with the 3 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. Attach the clamp, and connect the connector to the valve protector.