STABILIZER CONTROL VALVE(w/ KDSS) INSTALLATION

PROCEDURE


  1. INSTALL STABILIZER CONTROL WITH ACCUMULATOR HOUSING ASSEMBLY

    B0010X7

    1. Install the stabilizer control with accumulator housing with the 2 bolts.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }
    2. B0010X1

      Install the bleeder plug.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

      Tech Tips

      The bleeder plug cap will be installed after bleeding air.

  2. CONNECT REAR NO. 2 STABILIZER CONTROL TUBE ASSEMBLY

    B001198

    1. Connect the rear No. 2 stabilizer control tube to the stabilizer control with accumulator housing.

  3. TEMPORARILY INSTALL REAR NO. 1 STABILIZER CONTROL TUBE ASSEMBLY


    1. B0010UG

      Temporarily install the rear No. 1 stabilizer control tube to the stabilizer control with accumulator housing.

    2. A01X6KC

      Install the bolt to the vehicle.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  4. TEMPORARILY INSTALL FRONT NO. 2 STABILIZER CONTROL TUBE ASSEMBLY


    1. B00112L

      Temporarily install the front No. 2 stabilizer control tube to the front No. 1 stabilizer control tube.

    2. Install the bolt to the vehicle.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  5. TEMPORARILY INSTALL FRONT NO. 2 AND REAR NO. 1 STABILIZER CONTROL TUBE ASSEMBLY


    1. Temporarily install the front No. 2 and rear No. 1 stabilizer control tube to the 2 stabilizer control adapters.

      A01X913E01
      *1 Rear No. 1 Stabilizer Control Tube
      *2 Front No. 2 Stabilizer Control Tube
      *3 Stabilizer Control Adapter for Lower Chamber Side
      *4 Stabilizer Control Adapter for Upper Chamber Side

  6. INSTALL STABILIZER CONTROL ADAPTER SUB-ASSEMBLY

    A01X4FHE01
    *1 Stabilizer Control Adapter for Lower Chamber Side
    *2 Stabilizer Control Adapter for Upper Chamber Side

    1. Install the 2 stabilizer control adapters to the vehicle with the 2 bolts.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

  7. TIGHTEN REAR NO. 1 STABILIZER CONTROL TUBE ASSEMBLY

    A01X09HE01
    *1 Stabilizer Control with Accumulator Housing Side:
    *2 Stabilizer Control Adapter Side:
    *3 Union Nut Wrench
    *4 Fulcrum Length

    1. Using a union nut wrench, tighten the rear No. 1 stabilizer control tube.

      Torque:
      without union nut wrench
      44 N*m  { 450 kgf*cm, 33 ft.*lbf }
      with union nut wrench
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

  8. TIGHTEN FRONT NO. 2 STABILIZER CONTROL TUBE ASSEMBLY

    A01X704E01
    *1 Front No. 1 Stabilizer Control Tube Side:
    *2 Stabilizer Control Adapter Side:
    *3 Union Nut Wrench
    *4 Fulcrum Length

    1. Using a union nut wrench, tighten the front No. 2 stabilizer control tube.

      Torque:
      without union nut wrench
      44 N*m  { 450 kgf*cm, 33 ft.*lbf }
      with union nut wrench
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

  9. TIGHTEN REAR NO. 2 STABILIZER CONTROL TUBE ASSEMBLY


    1. A01X5VQE02
      *1 Union Nut Wrench
      *2 Fulcrum Length

      Using a union nut wrench, tighten the rear No. 2 stabilizer control tube.

      Torque:
      without union nut wrench
      44 N*m  { 450 kgf*cm, 33 ft.*lbf }
      with union nut wrench
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

  10. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. for 1GR-FE:

      Install the center exhaust pipe Click here.

    2. for 1UR-FE:

      Install the center exhaust pipe Click here.

    3. for 3UR-FE:

      Install the center exhaust pipe Click here.

    4. for 1VD-FTV:

      Install the center exhaust pipe Click here.

  11. INSTALL TAILPIPE ASSEMBLY


    1. for 1GR-FE:

      Install the tailpipe Click here.

    2. for 1UR-FE:

      Install the tailpipe Click here.

    3. for 3UR-FE:

      Install the tailpipe Click here.

    4. for 1VD-FTV:

      Install the tailpipe Click here.

  12. BLEED AIR FROM SUSPENSION FLUID


    1. Bleed the air from the suspension fluid Click here.

  13. INSPECT FOR SUSPENSION FLUID LEAK

    Click here

  14. INSPECT FOR EXHAUST GAS LEAK


    • If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

  15. MEASURE VEHICLE HEIGHT

    Click here

  16. CLOSE STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE

    Note


    • Perform the inspection on a level surface.

    • Ensure that the wheels are on the ground and facing straight ahead.

    • Perform the inspection with the vehicle load completely on the suspension.

    Tech Tips


    • Perform this step with the fuel tank full.

    • If there are any parts installed to the vehicle which place any unbalanced load on the left or right side of the vehicle, remove them.


    1. Using a 5 mm hexagon socket wrench, tighten the lower and upper chamber shutter valves of the stabilizer control with accumulator housing.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  17. INSTALL STABILIZER CONTROL VALVE PROTECTOR

    B0010XW

    1. Install the valve protector with the 3 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. Attach the clamp, and connect the connector to the valve protector.