REAR DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT

PROCEDURE


  1. DRAIN DIFFERENTIAL OIL

    Click here

  2. DISCONNECT PROPELLER SHAFT ASSEMBLY

    Click here

  3. REMOVE DRIVE PINION COMPANION FLANGE REAR NUT


    1. B001VQSE17

      Using SST and a hammer, loosen the staked part of the nut.

      SST
      09930-00010
    2. B001YTCE17

      Using SST to hold the companion flange, remove the nut.

      SST
      09330-00021   ( 09330-00030 )

  4. REMOVE REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY


    1. B001WWOE01

      Using SST, remove the companion flange.

      SST
      09950-30012   ( 09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03040 )

  5. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL


    1. B001XLHE01

      Using SST, remove the oil seal.

      SST
      09308-10010

  6. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

  7. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING


    1. B001VSQE01

      Using SST, remove the front bearing (inner race) from the drive pinion.

      SST
      09556-22010
    2. B001ZNUE02

      Using SST, remove the front bearing (outer race) from the drive pinion.

      SST
      09308-00010

  8. REPLACE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER


    1. B001Y9M

      Replace the bearing spacer with a new one.

  9. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING


    1. B001WFOE01

      Using SST and a hammer, tap in the bearing (outer race).

      SST
      09316-60011   ( 09316-00011, 09316-00021 )

    2. Install the bearing (inner race).

  10. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

  11. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL


    1. B001ZI0E01

      Using SST and a hammer, tap in a new oil seal.

      SST
      09214-76011
      Standard oil seal depth
      0.05 to 0.95 mm (0.00197 to 0.0374 in.)

    2. Coat the lip of the oil seal with MP grease.

  12. INSTALL REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY


    1. B001Y0GE01

      Using SST, install the companion flange to the drive pinion.

      SST
      09950-30012   ( 09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03040 )

  13. ADJUST DRIVE PINION PRELOAD


    1. Coat the threads of a new nut with hypoid gear oil.

    2. B001Y2QE09

      Using SST to hold the companion flange in place, then slowly tighten the nut within the drive pinion preload adjustment range so that it reaches the specified drive pinion preload (at Starting).

      SST
      09330-00021   ( 09330-00030 )
      Limit Torque Value
      441 N*m (4497 kgf*cm, 325 ft.*lbf) or less
    3. B001WYV

      Using a torque wrench, measure the preload.

      Standard Preload (at Starting)
      Bearing Specified Condition
      New 1.04 to 1.69 N*m (11 to 17 kgf*cm, 10 to 14 in.*lbf)
      Reused 0.85 to 1.37 N*m (9 to 13 kgf*cm, 8 to 12 in.*lbf)

      If the preload is not within the specification, adjust the preload.

  14. INSPECT TOTAL PRELOAD (for Standard)

    Click here

  15. INSPECT TOTAL PRELOAD (for LSD)

    Click here

  16. INSPECT TOTAL PRELOAD (w/ Differential Lock)

    Click here

  17. STAKE DRIVE PINION COMPANION FLANGE REAR NUT


    1. B001VWR

      Using a chisel and hammer, stake the nut.

  18. CONNECT PROPELLER SHAFT ASSEMBLY

    Click here

  19. ADD DIFFERENTIAL OIL

    Click here