FRONT DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT

PROCEDURE

1. DRAIN DIFFERENTIAL OIL

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2. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

   
   

   1. Remove the differential carrier Click here.

3. REMOVE DIFFERENTIAL EXTENSION FLANGE TUBE

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4. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT

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5. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY

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6. REMOVE FRONT DIFFERENTIAL CARRIER OIL SEAL

   
   

   1. 

      Using SST, remove the oil seal.

      SST

      09308-10010

7. REMOVE FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

8. REMOVE FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER

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9. REMOVE FRONT NO. 1 DIFFERENTIAL CASE SUB-ASSEMBLY

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10. REMOVE DIFFERENTIAL DRIVE PINION

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11. REMOVE FRONT DRIVE PINION FRONT RADIAL BALL BEARING

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12. REPLACE FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

    
    

    1. Replace the bearing spacer with a new one.

13. TEMPORARILY INSTALL DIFFERENTIAL DRIVE PINION

14. INSTALL FRONT NO. 1 DIFFERENTIAL CASE SUB-ASSEMBLY

15. INSTALL FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER

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16. INSTALL FRONT DRIVE PINION FRONT RADIAL BALL BEARING

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17. INSTALL FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

18. INSTALL FRONT DIFFERENTIAL CARRIER OIL SEAL

    
    

    1. 

       Using SST and a hammer, tap in a new oil seal.

       SST

       09502-12010

       09316-60011   ( 09316-00041 )

       Standard oil seal depth
       5.6 to 6.6 mm (0.221 to 0.260 in.)

    2. Coat the lip of the oil seal with MP grease.

19. INSTALL FRONT DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

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20. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD

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21. INSPECT TOTAL PRELOAD

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22. STAKE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT

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23. INSTALL DIFFERENTIAL EXTENSION FLANGE TUBE

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24. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY

    
    

    1. Install the front differential carrier Click here.

25. ADD DIFFERENTIAL OIL

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