REAR DIFFERENTIAL LOCK ACTUATOR(w/ Differential Lock) INSTALLATION

PROCEDURE


  1. INSTALL DIFFERENTIAL LOCK SHIFT ACTUATOR


    1. Remove any old FIPG material.

    2. Clean the contact surfaces of any residual FIPG material using non-residue solvent.

    3. A01X09KE02
      Seal Packing Width
      *1 1 to 2 mm (0.0394 to 0.0315 in.)

      Apply seal packing to the actuator.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent:

      Tech Tips

      Install the actuator within 10 minutes after applying seal packing.

    4. A01X2AC

      Install the shift fork and actuator to the differential and align the shift fork hole with the shift lock.

    5. Clean the threads of the set bolt and fork shaft with non-residue solvent.

    6. A01X0UHE02
      *1 Adhesive

      Coat the threads of the set bolt with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    7. Install the shift fork shaft set bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    8. Engage the sleeve with the dog clutch of the differential case.

    9. A01X0QT

      Install the 4 bolts.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

  2. INSTALL REAR DIFFERENTIAL LOCK COVER WITH POSITION SWITCH


    1. Remove any old FIPG material.

    2. Clean the contact surfaces of any residual FIPG material using non-residue solvent.

    3. A01X0L8E03
      Seal Packing Width
      *1 1 to 2 mm (0.0394 to 0.0787 in.)

      Apply seal packing to the cover.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Tech Tips

      Install the cover within 10 minutes after applying seal packing.

    4. A01WYVO

      Install the cover with the 3 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  3. INSTALL REAR DIFFERENTIAL LOCK ACTUATOR PROTECTOR

    Click here

  4. INSTALL DIFFERENTIAL PROTECTOR ASSEMBLY

    Click here