FRONT PROPELLER SHAFT ASSEMBLY REASSEMBLY

PROCEDURE

1. Click here

   INSTALL FRONT PROPELLER SHAFT UNIVERSAL JOINT SPIDER ASSEMBLY

   
   
   1. 

      Apply MP grease to a new spider and new bearings.

      Note:

      Be careful not to apply too much grease.

   2. Fit the spider into the flange yoke.

   3. 

      Using SST, install the bearings to the spider.

      09332-25010

   4. 

      Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal in width.

      09332-25010

   5. 

      Install 2 new snap rings of equal thickness which will allow 0 mm (0 in.) of axial play.

      Tip:

      Do not reuse the snap rings.

      Standard Snap Ring Thickness

      Color Mark Specified Condition - J 2.18 to 2.20 mm (0.0858 to 0.0866 in.) - K 2.20 to 2.22 mm (0.0866 to 0.0874 in.) - F 2.22 to 2.24 mm (0.0874 to 0.0882 in.) - G 2.24 to 2.26 mm (0.0882 to 0.0890 in.) - H 2.26 to 2.28 mm (0.0890 to 0.0898 in.) - 1 2.28 to 2.30 mm (0.0898 to 0.0906 in.) - 2 2.30 to 2.32 mm (0.0906 to 0.0913 in.) - - 2.32 to 2.34 mm (0.0913 to 0.0921 in.) Brown - 2.34 to 2.36 mm (0.0921 to 0.0929 in.) Blue - 2.36 to 2.38 mm (0.0929 to 0.0937 in.) - 6 2.38 to 2.40 mm (0.0937 to 0.0945 in.) - 7 2.40 to 2.42 mm (0.0945 to 0.0953 in.) - 8 2.42 to 2.44 mm (0.0953 to 0.0961 in.) - 2.44 to 2.46 mm (0.0961 to 0.0969 in.) - 10 2.46 to 2.48 mm (0.0969 to 0.0976 in.) - A 2.48 to 2.50 mm (0.0976 to 0.0984 in.) - B 2.50 to 2.52 mm (0.0984 to 0.0992 in.) - C 2.52 to 2.54 mm (0.0992 to 0.1000 in.) - D 2.54 to 2.56 mm (0.1000 to 0.1008 in.) - E 2.56 to 2.58 mm (0.1008 to 0.1016 in.)

   6. Using a hammer, tap the yoke until there is no clearance between the bearing outer race and snap ring.

   7. 

      Table 1.

      *1

      Matchmark

      Align the matchmarks on the propeller shaft and flange yoke or flange yoke and sleeve yoke.

   8. Install the flange yoke to the sleeve yoke or propeller shaft.

      Tip:

      Install 2 new spider bearings and snap rings on the flange yoke side using the procedure described above.

2. Click here

   APPLY MP GREASE

   
   
   1. 

      Table 2.

      *1	MP Grease Application Area

      Apply MP grease to the propeller shaft (the edge of the spline) as shown in the illustration.

      Amount (Reference)
      Spline A Amount Silver 44 to 54 g (1.56 to 1.90 oz.) Black 9 to 17 g (0.32 to 0.59 oz.)

      Tip:

      The amount of grease differs depending on the color of the spline portion of the sleeve yoke.

   2. Align the matchmarks and install the sleeve yoke to the propeller shaft.

      Note:
      

      • Do not scratch the spline portion.

      • Make sure that there is no foreign matter.

3. Click here

   INSPECT PROPELLER SHAFT GREASE FITTING DIRECTION

   Tip:

   When replacing a spider bearing, be sure that the grease fitting hole is facing the direction shown in the illustration.

4. Click here

   INSPECT SPIDER BEARING

   Click here