TRANSFER ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL TRANSFER ASSEMBLY (for A750F, AB60F, H150F)


    1. Install the transfer assembly with the 8 bolts.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Note

      Take care not to damage the adaptor oil seal with the transfer input shaft spline.

  2. INSTALL MANUAL TRANSMISSION WITH TRANSFER ASSEMBLY (for H150F)

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  3. INSTALL AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY (for AB60F)


  4. INSTALL AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY (for A750F)

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  5. INSTALL TRANSFER ASSEMBLY (for AE80F)


    1. Install the transfer assembly with the 8 bolts.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Note

      Take care not to damage the adaptor oil seal with the transfer input shaft spline.

    2. A01X9AA

      Install the bracket with the bolt.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

    3. Attach the 2 clamps.

    4. A01X03K

      w/ Temperature Sensor:

      Connect the 3 connectors and attach the 3 clamps.

    5. A01WZ0G

      w/o Temperature Sensor:

      Connect the 2 connectors and attach the 3 clamps.

    6. Connect the transfer breather hose sub-assembly and attach the 2 clamps.

  6. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR (for AE80F)

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  7. INSTALL NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY (for AE80F)

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  8. INSTALL GROUND WIRE (for AE80F)


    1. A01X9NU

      Install the ground wire with the 2 bolts.

      Torque:
      for Transfer Side
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      for Vehicle Side
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

  9. CONNECT OIL COOLER TUBE (for AE80F)

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  10. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for AE80F)

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  11. INSTALL PROPELLER SHAFT ASSEMBLY (for AE80F)

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  12. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for AE80F)

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  13. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for AE80F)

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  14. INSTALL OIL PAN PROTECTOR ASSEMBLY (for AE80F)

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  15. ADD TRANSFER OIL

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  16. CHECK FOR TRANSFER OIL LEAK

  17. INSTALL NO. 2 ENGINE UNDER COVER (for AE80F)

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  18. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for AE80F)

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  19. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH (for AE80F)

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  20. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH (for AE80F)

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