TRANSFER ASSEMBLY REMOVAL

PROCEDURE


  1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH (for AE80F)

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  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH (for AE80F)

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  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for AE80F)

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  4. REMOVE NO. 2 ENGINE UNDER COVER (for AE80F)

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  5. REMOVE OIL PAN PROTECTOR ASSEMBLY (for AE80F)

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  6. DRAIN TRANSFER OIL

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  7. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for AE80F)

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  8. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for AE80F)

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  9. REMOVE PROPELLER SHAFT ASSEMBLY (for AE80F)

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  10. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for AE80F)

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  11. DISCONNECT OIL COOLER TUBE (for AE80F)

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  12. REMOVE GROUND WIRE (for AE80F)


    1. B001XKY

      Remove the 2 bolts and ground wire.

  13. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY (for AE80F)

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  14. REMOVE NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY (for AE80F)

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  15. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR (for AE80F)

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  16. REMOVE TRANSFER ASSEMBLY (for AE80F)


    1. B001XLZ

      Tilt the transmission downward.

      Note

      Make sure the cooling fan does not contact the fan shroud.

    2. B001ZK8

      Detach the 2 clamps and disconnect the transfer breather hose sub-assembly.

    3. B001W0O

      w/ Temperature Sensor:

      Detach the 3 clamps and disconnect the 3 connectors.

    4. B001YLO

      w/o Temperature Sensor:

      Detach the 3 clamps and disconnect the 2 connectors.

    5. B001YKH

      Detach the 2 clamps.

    6. Remove the bolt and bracket.

    7. B001ZNC

      Support the transfer assembly with a transmission jack.

      Note

      Secure the transfer assembly to the transmission jack using a belt, etc. to prevent it from falling.

    8. B001Z20

      Remove the 8 bolts.

      CAUTION:

      Be sure to perform this procedure with several people as the transfer assembly is very heavy.

    9. Pull the transfer assembly straight up and remove it from the transmission.

      Note

      Take care not to damage the adaptor oil seal with the transfer input shaft spline.

  17. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY (for AC60F)

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  18. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY (for AB60F)


  19. REMOVE MANUAL TRANSMISSION WITH TRANSFER ASSEMBLY (for H150F)

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  20. REMOVE TRANSFER ASSEMBLY (for AB60F, AC60F, H150F)


    1. B001Z20

      Remove the 8 bolts.

    2. Pull the transfer assembly straight up and remove it from the transmission.

      Note

      Take care not to damage the adaptor oil seal with the transfer input shaft spline.