CLUTCH MASTER CYLINDER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. A01X2WC

      Install the clutch master cylinder with the 2 bolts.

      Torque:
      12 N*m  { 120 kgf*cm, 9 ft.*lbf }
    2. A01X4KUE01
      *1 MP grease

      Apply MP grease to the contact surface of the clevis pin and clevis bush.

    3. Install the wave washer to the clevis pin.

    4. Connect the clevis of the master cylinder to the clutch pedal with the clevis pin.

    5. Install a new clip to the clevis pin.

  2. INSTALL CLUTCH START SWITCH ASSEMBLY

    A01XC37

    1. Install the clutch start switch to the clutch pedal bracket, and then temporarily install the 2 nuts.

      Tech Tips

      The 2 nuts will be tightened to a torque specification in the "Adjust Clutch Start Switch Assembly" procedure.

  3. INSTALL CLUTCH MASTER CYLINDER TO WAY TUBE

    A01X70M

    1. Using a union nut wrench, install the tube to the clutch master cylinder and clutch pedal support way.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  4. INSTALL CLUTCH RESERVOIR HOSE

    A01X88F

    1. Install the clutch reservoir hose to the clutch master cylinder and clutch pedal support way with 2 new clips.

      Note

      Connect the clutch reservoir hose so that it will not be twisted.

  5. INSTALL CLUTCH PEDAL SUPPORT ASSEMBLY WITH CLUTCH MASTER CYLINDER

    Click here

  6. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE AND CLUTCH RESERVOIR TUBE

    Click here

  7. INSTALL MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH)

    Click here

  8. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  9. BLEED CLUTCH LINE

    Click here

  10. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

    Click here

  11. ADJUST CLUTCH START SWITCH ASSEMBLY


    1. A01X5WK

      While depressing the clutch pedal, tighten the 2 nuts so that the clearance between the clutch pedal and clutch start switch is within the specification.

      Standard clearance between clutch pedal and clutch start switch
      4.1 to 6.1 mm (0.162 to 0.240 in.)
      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  12. CHECK FLUID LEVEL IN RESERVOIR

    Click here

  13. INSPECT FOR CLUTCH FLUID LEAK

  14. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)

    Click here

  15. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)

    Click here