CLUTCH PEDAL(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH PEDAL SPRING HOLDER

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    *1 MP grease

    1. Apply MP grease to the contact surface of the clutch pedal spring holder.

    2. Install the clutch pedal spring holder to the clutch pedal support.

  2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH

    A01X3ONE01
    *1 MP grease

    1. Apply MP grease to the inside of a new clevis bush.

    2. Install the clevis bush to the clutch pedal.

      Tech Tips

      Install the clevis bush from the right side of the vehicle.

  3. INSTALL CLUTCH PEDAL TURNOVER BUSH

    A01X44GE01
    *1 MP grease

    1. Apply MP grease to the inside of the clutch pedal turnover bush.

    2. Install the clutch pedal turnover bush to the clutch pedal.

  4. INSTALL NO. 2 CLUTCH PEDAL CUSHION

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    1. Install the 2 clutch pedal cushions to the clutch pedal.

  5. INSTALL CLUTCH PEDAL BUSH

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    *1 MP grease

    1. Apply MP grease to the inside and outside of 2 new bushes.

    2. Install the 2 bushes to the clutch pedal.

  6. INSTALL CLUTCH PEDAL SHAFT COLLAR

    A01X19EE01
    *1 MP grease

    1. Apply MP grease to the clutch pedal shaft collar.

    2. Install the clutch pedal shaft collar to the clutch pedal.

  7. INSTALL CLUTCH PEDAL PAD


    1. Install the clutch pedal pad to the clutch pedal.

  8. INSTALL CLUTCH PEDAL SUB-ASSEMBLY


    1. A01WZLF

      Install the clutch pedal to the clutch pedal support with the nut, washer and bolt.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Tech Tips

      Install the bolt from the right side of the vehicle.

    2. A01X38QE01
      *1 MP grease

      Apply MP grease to the contact surface of the clevis pin and clevis bush.

    3. Install the wave washer to the clevis pin.

    4. Connect the clevis of the master cylinder to the clutch pedal with the clevis pin.

    5. Install a new clip to the clevis pin.

  9. INSTALL CLUTCH PEDAL SPRING

    A01X6BJE01
    *1 MP grease

    1. Apply MP grease to the inside and outside of the spacer and pin of the clutch pedal support.

    2. Install the spacer to the spring.

    3. Install the spring to the clutch pedal support with 2 new E-rings.

  10. INSTALL TURNOVER SPRING

    A01X81PE01
    *1 MP grease

    1. Apply MP grease to the contact surfaces of the spring holder, clutch pedal and spring.

    2. Move the pedal to the full stroke position.

    3. Install the spring to the clutch pedal and spring holder.

  11. INSTALL CLUTCH PEDAL SUPPORT ASSEMBLY WITH CLUTCH MASTER CYLINDER

    A01X3UA

    1. Install the clutch pedal support with clutch master cylinder with the bolt and 2 nuts.

      Torque:
      for bolt
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      for nut
      14 N*m  { 145 kgf*cm, 10 ft.*lbf }

    2. Connect the clutch start switch connector.

    3. w/ Cruise Control System:

      Connect the clutch switch connector.

  12. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE AND CLUTCH RESERVOIR TUBE

    A01X5FB

    1. Using a union nut wrench, connect the flexible hose tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    2. Connect the clutch reservoir tube with a new clip.

  13. INSTALL MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH)

    Click here

  14. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  15. BLEED CLUTCH LINE

    Click here

  16. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

    Click here

  17. CHECK FLUID LEVEL IN RESERVOIR

    Click here

  18. INSPECT FOR CLUTCH FLUID LEAK

  19. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)

    Click here

  20. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)

    Click here