CLUTCH PEDAL(for LHD) REMOVAL

PROCEDURE


  1. DRAIN CLUTCH FLUID

  2. REMOVE NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION

    Click here

  3. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH

    Click here

  4. REMOVE INSTRUMENT SIDE PANEL LH

    Click here

  5. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

    Click here

  6. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

    Click here

  7. REMOVE FRONT DOOR SCUFF PLATE LH

    Click here

  8. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)

    Click here

  9. REMOVE COWL SIDE TRIM BOARD LH

    Click here

  10. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

    Click here

  11. REMOVE NO. 1 SWITCH HOLE BASE

    Click here

  12. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)

    Click here

  13. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)

    Click here

  14. REMOVE MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH)


    1. A01WYW4

      Remove the 3 bolts.

    2. A01X9PH

      Disconnect the 9 ECU connectors and remove the ECU.

  15. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE AND CLUTCH RESERVOIR TUBE

    A01X6FO

    1. Using a union nut wrench, disconnect the flexible hose tube.

      Tech Tips

      Use a container to catch the fluid.

    2. Disconnect the clutch reservoir tube.

  16. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY WITH CLUTCH MASTER CYLINDER


    1. Disconnect the clutch start switch connector.

    2. w/ Cruise Control System:

      Disconnect the clutch switch connector.

    3. A01X3UA

      Remove the 2 nuts, bolt and clutch pedal support with clutch master cylinder.

  17. REMOVE TURNOVER SPRING

    A01X1PA

    1. Move the pedal to the full stroke position.

    2. Remove the turnover spring.

  18. REMOVE CLUTCH PEDAL SPRING

    A01X47X

    1. Remove the 2 E-rings and the spring with spacer.

    2. Remove the spacer from the spring.

  19. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A01XAX9

      Remove the clip, wave washer and clevis pin.

    2. A01WZLF

      Remove the nut, washer and bolt.

    3. Remove the clutch pedal from the clutch pedal support.

  20. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal.

  21. REMOVE CLUTCH PEDAL SHAFT COLLAR

    A01X5OH

    1. Remove the clutch pedal shaft collar from the clutch pedal.

  22. REMOVE CLUTCH PEDAL BUSH


    1. A01X0UN

      Remove the 2 bushes from the clutch pedal.

  23. REMOVE NO. 2 CLUTCH PEDAL CUSHION


    1. A01X11R

      Remove the 2 clutch pedal cushions from the clutch pedal.

  24. REMOVE CLUTCH PEDAL TURNOVER BUSH

    A01X40W

    1. Remove the clutch pedal turnover bush from the clutch pedal.

  25. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH


    1. A01X9HW

      Remove the push rod clevis bush from the clutch pedal.

  26. REMOVE CLUTCH PEDAL SPRING HOLDER


    1. A01X4XV

      Remove the clutch pedal spring holder from the clutch pedal support.