AUTOMATIC TRANSMISSION ASSEMBLY INSTALLATION

PROCEDURE


  1. INSPECT TORQUE CONVERTER ASSEMBLY

    Click here

  2. INSTALL TORQUE CONVERTER ASSEMBLY


    1. B001Y6RE01
      Text in Illustration
      *a Matchmarks

      Engage the splines of the input shaft and turbine runner.

    2. B001X4T

      Engage the splines of the stator shaft and stator while turning the torque converter assembly.

      Tech Tips

      If the stator shaft splines are difficult to engage with the stator splines, move the torque converter back approximately 10 mm and engage the splines while rotating the torque converter.

    3. B001VTL

      Turn the torque converter assembly to engage the key of the oil pump drive gear and the slot on the torque converter assembly.

    4. B001XXKE01
      Text in Illustration
      *1 Engine Surface
      *2 Drive Plate Surface

      Using a vernier caliper and straightedge, measure dimension A between the surface of the engine that contacts the transmission and the surface of the drive plate that contacts the torque converter.

      Note

      Make sure to deduct the thickness of the straightedge.

    5. B001X1ME02

      Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is more than A measured in the first step.

      Standard distance
      B = A + 1.00 mm (0.0394 in.) or more

      Note


      • Make sure to deduct the thickness of the straightedge.


      • If the transmission is installed to the engine with the torque converter not sufficiently inserted, the torque converter may be damaged.

  3. INSTALL WIRE HARNESS CLAMP BRACKET

    B001WG4E01
    Text in Illustration
    *a for Type A *b for Type B
    *c for Type C - -

    1. Install the 11 bolts and 11 wire harness clamp brackets.

      Torque:
      Bolt A
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Bolt B
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Bolt C (for Type A)
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
      Bolt C (for Type B)
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Bolt C (for Type C)
      13 N*m  { 132 kgf*cm, 10 ft.*lbf }

      Note

      Check whether the bolt being used is Type A or Type B or Type C, and then tighten the bolt using the appropriate torque.

  4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY


    1. B001YCLE01
      Text in Illustration
      *1 Torque Converter Centerpiece
      *2 Knock Pin
      *3 Crankshaft
      B001XPG Clutch Spline Grease

      Apply clutch spline grease to the surface of the crankshaft that contacts the torque converter centerpiece.

      Clutch spline grease
      Toyota Genuine Clutch Spline Grease or equivalent
      Maximum grease amount
      Approximately 1 g (0.0353 oz.)

    2. Confirm that the 2 knock pins are on the surface of the engine block that contacts the transmission.

    3. B001VPPE02
      Text in Illustration
      *a Matchmarks

      Make sure that the mark is positioned as shown in the illustration.

    4. B001WNOE04

      Keeping the engine and automatic transmission assembly horizontal, align the knock pins with the holes on the automatic transmission assembly and install the 10 bolts shown in the illustration.

      Torque:
      for bolt A
      71 N*m  { 724 kgf*cm, 52 ft.*lbf }
      for bolt B
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  5. INSTALL TRANSFER ASSEMBLY

    Click here

  6. CONNECT WIRE HARNESS AND CONNECTOR


    1. Connect the park/neutral position switch connector, 2 transmission wire connectors and 3 transfer control connectors.

      B001YU1

      Tech Tips

      Push up the lever until the claw of the transmission wire connector makes a connection sound.

    2. Attach the 17 clamps and connect the wire harness.

    3. B001ZIC

      Connect the transfer breather hose sub-assembly to the automatic transmission assembly.

    4. Attach the 6 clamps 2 hose plugs and connect the transfer breather hose sub-assembly.

    5. Tilt up the automatic transmission.

  7. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. B001ZE6

      Install the rear No. 1 engine mounting insulator to the transmission with the 4 bolts.

      Torque:
      59 N*m  { 602 kgf*cm, 44 ft.*lbf }

    2. Install the engine mounting heat insulator with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  8. INSTALL NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. B001WQV

      Temporarily install the No. 2 frame crossmember sub-assembly to the frame with the 4 bolts and 4 nuts.

    2. B001Y49

      Lower the transmission assembly, and then install the rear No. 1 engine mounting insulator to the No. 2 frame crossmember sub-assembly with the 4 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

    3. Tighten the No. 2 frame crossmember sub-assembly with the 4 bolts and 4 nuts.

      Torque:
      110 N*m  { 1122 kgf*cm, 81 ft.*lbf }
    4. B001YEB

      w/ Cover:

      Install the engine mounting hole cover.

  9. CONNECT GROUND CABLE


    1. B001YXT

      Connect the ground cable with the bolt.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

  10. CONNECT OIL COOLER TUBE


    1. B001X5RE04

      Install the transmission oil cooler tube clamp sub-assembly with bolt (labeled C).

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

    2. Temporarily install the oil cooler tube with the 3 bolts and 2 oil cooler tube unions.

    3. Tighten the 3 bolts in the sequence shown in the illustration.

      Torque:
      for bolt A
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
      for bolt B
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    4. B001XV1E01
      Text in Illustration
      *a Torque Wrench Fulcrum Length

      Tighten the 2 oil cooler tubes.

      Torque:
      Specified tightening torque
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 29 N*m (297 kgf*cm, 21 ft.*lbf)

  11. INSTALL DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT


    1. B001X5AE01

      Using SST, hold the crankshaft.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. B001ZJA

      Install the 6 drive plate and torque converter setting bolts.

      Torque:
      53 N*m  { 535 kgf*cm, 39 ft.*lbf }

      Note


      • First install the black-colored bolt, and then the remaining 5 silver colored bolts.

      • Turn the crankshaft to install the 6 drive plate and torque converter setting bolts.

  12. INSTALL NO. 2 MANIFOLD STAY

    Click here

  13. INSTALL NO. 1 MANIFOLD STAY

    Click here

  14. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


    1. B001VQWE01

      Turn the transmission control shaft lever of the park/neutral position switch counterclockwise until it stops, and then turn it clockwise 2 notches to set it to the N position.

    2. Move the shift lever to N.

    3. B001WEY

      Connect the floor shift gear shifting rod sub-assembly to the transmission control shaft lever with the pin and a new clip.

  15. INSTALL NO. 3 FRONT FLOOR HEAT INSULATOR

    Click here

  16. INSTALL STARTER ASSEMBLY

    Click here

  17. INSTALL EXHAUST PIPE

    Click here

  18. INSTALL PROPELLER SHAFT ASSEMBLY

    Click here

  19. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  21. ADD AUTOMATIC TRANSMISSION FLUID

    Click here

  22. ADD TRANSFER OIL

    Click here

  23. ADD ENGINE COOLANT

    Click here

  24. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK

    Click here

  25. INSPECT FOR ENGINE COOLANT LEAK

    Click here

  26. INSPECT SHIFT LEVER POSITION

    Click here

  27. INSPECT FOR EXHAUST GAS LEAK

  28. INSTALL FRONT FENDER APRON SEAL REAR RH

    Click here

  29. INSTALL FRONT FENDER APRON SEAL FRONT RH

    Click here

  30. INSTALL TRANSMISSION CASE COVER (w/ Cover)

    Click here

  31. INSTALL OIL PAN PROTECTOR ASSEMBLY


    1. B001VP9

      Install the oil pan protector with the 4 bolts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  32. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  33. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  34. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  35. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  36. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  37. RESET MEMORY


    1. Perform the Reset Memory procedures (A/T initialization) Click here.