AUTOMATIC TRANSMISSION UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE BREATHER PLUG HOSE


    1. B001ZFX

      Remove the breather plug hose from the automatic transmission case sub-assembly.

    2. B001ZBCC01
      *1 Breather Plug Sub-assembly
      *2 Breather Plug Hose
      *3 Breather Plug
      *4 O-ring

      Remove the O-ring from the breather plug.

    3. Remove the breather plug sub-assembly and breather plug from the breather plug hose.

  2. REMOVE TRANSMISSION REVOLUTION SENSOR (NT)

    Click here

  3. REMOVE TRANSMISSION REVOLUTION SENSOR (SP2)

    Click here

  4. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. B001WPT

      Using a screwdriver, bend the tabs of the lock washer.

    2. Remove the nut and the lock washer.

    3. Remove the bolt and park/neutral position switch assembly from the automatic transmission case sub-assembly.

      Tech Tips

      Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch assembly as the detent spring may become detached from the manual valve lever shaft.

  5. REMOVE REFILL PLUG


    1. Remove the refill plug from the transfer adapter sub-assembly.

    2. Remove the O-ring from the refill plug.

  6. REMOVE AUTOMATIC TRANSMISSION CASE PLUG


    1. B001W11

      Remove the 6 automatic transmission case plugs from the automatic transmission case sub-assembly.

    2. Remove the 6 O-rings from the 6 automatic transmission case plugs.

    3. B001XTR

      Using a T55 "TORX" socket wrench, remove the automatic transmission case plug from the automatic transmission case sub-assembly.

    4. Remove the O-ring from the automatic transmission case plug.

  7. REMOVE OIL COOLER TUBE UNION


    1. B001XXY

      Remove the 2 oil cooler tube unions from the automatic transmission case sub-assembly.

    2. Remove the 2 O-rings from the 2 oil cooler tube unions.

  8. REMOVE TRANSFER ADAPTER SUB-ASSEMBLY


    1. B002066

      Remove the 10 bolts and transfer adapter sub-assembly from the automatic transmission case sub-assembly.

      Tech Tips

      Use a brass bar and hammer to remove the transfer adapter sub-assembly.

    2. B001VTW

      Remove the 2 straight pins from the transfer adapter sub-assembly.

      Tech Tips

      It is not necessary to remove the straight pins they are being replaced.

  9. REMOVE TRANSFER ADAPTER OIL SEAL


    1. B001VXAE02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, pry out the transfer adapter oil seal from the transfer adapter sub-assembly.

      Note

      Be careful not to damage the transfer adapter sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  10. REMOVE REAR TRANSFER CASE ADAPTER OIL RECEIVER


    1. B001ZOS

      Using snap ring pliers, remove the snap ring and rear transfer case adapter oil receiver from the transfer adapter sub-assembly.

  11. REMOVE AUTOMATIC TRANSMISSION HOUSING


    1. B001Z3W

      Remove the 12 bolts and automatic transmission housing from the automatic transmission case sub-assembly.

  12. SECURE AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY


    1. B001WF6

      Install the automatic transmission case sub-assembly to an overhaul attachment.

  13. REMOVE OVERFLOW PLUG


    1. Using a 5 mm socket hexagon wrench, remove the overflow plug and gasket.

  14. REMOVE DRAIN PLUG


    1. Remove the drain plug and gasket.

  15. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

    Note

    Do not turn the transmission over as this will contaminate the transmission valve body assembly with foreign matter located at the bottom of the automatic transmission oil pan sub-assembly.

    Click here

  16. REMOVE TRANSMISSION WIRE


    1. B001ZXME04
      Text in Illustration
      *1 Temperature Sensor Clamp
      *2 Temperature Sensor

      Remove the 2 bolts and 2 temperature sensor clamps, and disconnect the 2 temperature sensors.

    2. Disconnect the 7 solenoid valve connectors and transmission wire from the transmission valve body assembly.

    3. B001ZZN

      Remove the bolt and pull out the transmission wire from the automatic transmission case sub-assembly.

    4. B001XRS

      Remove the O-ring from the connector of transmission wire.

    5. B001ZA0

      Remove the 2 O-rings from the 2 temperature sensors.

  17. REMOVE VALVE BODY OIL STRAINER ASSEMBLY

    Click here

  18. REMOVE TRANSMISSION VALVE BODY ASSEMBLY

    Click here

  19. REMOVE TRANSMISSION CASE GASKET

    Click here

  20. REMOVE BRAKE DRUM GASKET


    1. B001YGB

      Remove the 2 brake drum gaskets from the automatic transmission case sub-assembly.

  21. REMOVE PARKING LOCK PAWL BRACKET


    1. B001W7F

      Remove the 3 bolts and parking lock pawl bracket from the automatic transmission case sub-assembly.

  22. REMOVE PARKING LOCK ROD SUB-ASSEMBLY


    1. B001ZQQ

      Remove the parking lock rod sub-assembly from the manual valve lever sub-assembly.

  23. REMOVE PARKING LOCK PAWL SHAFT


    1. B001WDJE05
      Text in Illustration
      *1 Parking Lock Pawl
      *2 E-ring
      *3 Parking Lock Pawl Shaft
      *4 Spring

      Pull out the parking lock pawl shaft from the front side, and remove the parking lock pawl and spring.

    2. Remove the E-ring from the parking lock pawl shaft.

  24. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY


    1. B001ZYME02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver and hammer, cut off the spacer and remove it from the manual valve lever shaft.

      Note

      Be careful not to damage the manual valve lever shaft.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001Y57

      Using a 3 mm pin punch and hammer, drive out the spring pin.

      Tech Tips

      Slowly drive out the spring pin so that it does not fall into the automatic transmission case sub-assembly.

    3. Pull the manual valve lever shaft out through the case and remove the manual valve lever sub-assembly.

  25. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL


    1. B001W1XE02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, pry out the 2 manual valve lever shaft oil seals from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  26. REMOVE OIL PUMP ASSEMBLY


    1. B001XAB

      Remove the 10 bolts.

    2. B001Z8HE01
      Text in Illustration
      *a Turn

      Using SST, pull out the oil pump assembly from the automatic transmission case sub-assembly.

      SST
      09610-20012
    3. B001VZQE01
      Text in Illustration
      *1 Thrust Bearing Race
      *2 Oil Pump O-ring

      Remove the 2 thrust bearing races from the oil pump assembly.

    4. Remove the oil pump O-ring from the oil pump assembly.

  27. REMOVE DIRECT CLUTCH DRUM SUB-ASSEMBLY AND INPUT SHAFT ASSEMBLY


    1. B001XUFE01
      Text in Illustration
      *1 Thrust Needle Roller Bearing

      Remove the direct clutch drum sub-assembly and input shaft assembly from the automatic transmission case sub-assembly.

    2. Remove the 3 thrust needle roller bearings from the direct clutch drum sub-assembly and input shaft assembly.

  28. REMOVE DIRECT CLUTCH DRUM SUB-ASSEMBLY


    1. B001YGYE01
      Text in Illustration
      *1 Direct Clutch Drum Sub-assembly
      *2 Input Shaft Sub-assembly

      Remove the direct clutch drum sub-assembly from the input shaft sub-assembly.

  29. INSPECT CLEARANCE OF NO. 1 CLUTCH (FORWARD CLUTCH)

    Click here

  30. REMOVE CLUTCH DRUM OIL SEAL RING


    1. B001WS8

      Remove the 3 clutch drum oil seal rings from the input shaft sub-assembly.

  31. REMOVE NO. 1 CLUTCH DISC (FORWARD CLUTCH DISC)


    1. Secure the input shaft sub-assembly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. B001XXBE02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, remove the snap ring.

      Note

      Be careful not to damage the input shaft sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B001YICE01
      Text in Illustration
      *1 Forward Clutch Flange
      *2 No. 1 Clutch Disc
      *3 No. 1 Clutch Plate

      Remove the forward clutch flange, 5 No. 1 clutch discs and 5 No. 1 clutch plates from the input shaft sub-assembly.

  32. INSPECT NO. 1 CLUTCH DISC (FORWARD CLUTCH DISC)

    Click here

  33. REMOVE NO. 1 CLUTCH BALANCER


    1. B001WX7E03

      Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly with a press.

      SST
      09387-00110

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )
    3. B001ZPME01
      Text in Illustration
      *1 No. 1 Clutch Balancer
      *2 Forward Clutch Return Spring Sub-assembly

      Remove the No. 1 clutch balancer and forward clutch return spring sub-assembly from the input shaft sub-assembly.

    4. Remove the O-ring from the No. 1 clutch balancer.

  34. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

    Click here

  35. REMOVE FORWARD CLUTCH PISTON


    1. B001ZT6E04
      Text in Illustration
      *1 Forward Clutch Piston
      *a Oil Hole

      While holding the forward clutch piston, apply compressed air to the oil hole of the input shaft sub-assembly to remove the forward clutch piston from the input shaft sub-assembly.

    2. Remove the O-ring from the forward clutch piston.

    3. Remove the O-ring from the input shaft sub-assembly.

  36. INSPECT INPUT SHAFT SUB-ASSEMBLY

    Click here

  37. INSPECT CLEARANCE OF NO. 2 CLUTCH (DIRECT CLUTCH)

    Click here

  38. REMOVE NO. 2 CLUTCH DISC (DIRECT CLUTCH DISC)


    1. B001XLDE02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the direct clutch drum sub-assembly.

      Note

      Be careful not to damage the direct clutch drum sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001XQ0E01
      Text in Illustration
      *1 Direct Clutch Flange
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate

      Remove the direct clutch flange, 5 No. 2 clutch discs and 5 No. 2 clutch plates from the direct clutch drum sub-assembly.

  39. INSPECT NO. 2 CLUTCH DISC (DIRECT CLUTCH DISC)

    Click here

  40. REMOVE NO. 2 CLUTCH BALANCER


    1. B00201BE02

      Place SST on the No. 2 clutch balancer, and compress the direct clutch return spring sub-assembly with a press.

      SST
      09380-60011   ( 09381-06030, 09381-06040, 09381-06080, 09381-06100, 09381-06110 )

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )
    3. B001XHCE01
      Text in Illustration
      *1 No. 2 Clutch Balancer
      *2 Direct Clutch Return Spring Sub-assembly

      Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch drum sub-assembly.

    4. Remove the O-ring from the No. 2 clutch balancer.

  41. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY

    Click here

  42. REMOVE DIRECT CLUTCH PISTON


    1. B001VT9E05
      Text in Illustration
      *1 Oil Pump Assembly
      *2 Torque Converter Assembly
      *a Oil Hole

      Place the oil pump assembly onto the torque converter assembly, and then place the direct clutch drum sub-assembly onto the oil pump assembly.

    2. While holding the direct clutch piston, apply compressed air to the oil hole of the oil pump assembly to remove the direct clutch piston from the direct clutch drum sub-assembly.

    3. Remove the 2 O-rings from the direct clutch piston.

  43. INSPECT DIRECT CLUTCH DRUM SUB-ASSEMBLY

    Click here

  44. REMOVE MULTIPLE DISC CLUTCH HUB


    1. B001Z30E01
      Text in Illustration
      *1 Thrust Bearing Race

      Remove the multiple disc clutch hub from the automatic transmission case sub-assembly.

    2. Remove the 2 thrust bearing races from the multiple disc clutch hub.

  45. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY


    1. B001WSRE01
      Text in Illustration
      *1 Thrust Needle Roller Bearing

      Remove the forward clutch hub sub-assembly from the automatic transmission case sub-assembly.

    2. Remove the 2 thrust needle roller bearings from the forward clutch hub sub-assembly.

  46. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY

    Click here

  47. REMOVE SUN GEAR INPUT DRUM SUB-ASSEMBLY


    1. B001YV7E05
      Text in Illustration
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing

      Remove the sun gear input drum sub-assembly from the automatic transmission case sub-assembly.

    2. Remove the thrust needle roller bearing and thrust bearing race from the sun gear input drum sub-assembly.

  48. INSPECT SUN GEAR INPUT DRUM SUB-ASSEMBLY

    Click here

  49. REMOVE FRONT PLANETARY GEAR ASSEMBLY


    1. B001WBCE01
      Text in Illustration
      *1 Thrust Bearing Race

      Remove the front planetary gear assembly from the automatic transmission case sub-assembly.

    2. Remove the 2 thrust bearing races from the front planetary gear assembly

  50. INSPECT FRONT PLANETARY GEAR ASSEMBLY

    Click here

  51. REMOVE FRONT PLANETARY RING GEAR WITH FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY


    1. B001W3SE04
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the front planetary ring gear with front planetary ring gear flange sub-assembly from the automatic transmission case sub-assembly.

    2. Remove the thrust needle roller bearing and thrust bearing race from the front planetary ring gear with front planetary ring gear flange sub-assembly.

  52. REMOVE FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY


    1. B001ZYLE01
      Text in Illustration
      *1 Front Planetary Ring Gear
      *2 Snap Ring
      *3 Front Planetary Ring Gear Flange Sub-assembly

      Using needle-nose pliers, remove the snap ring and front planetary ring gear flange sub-assembly from the front planetary ring gear.

  53. INSPECT FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

    Click here

  54. INSPECT CLEARANCE OF NO. 2 BRAKE

    Click here

  55. REMOVE NO. 2 BRAKE CYLINDER WITH NO.2 BRAKE PISTON


    1. B001Z28E01
      Text in Illustration
      *a Turn

      Place SST on the No. 2 brake cylinder, and compress the No. 2 brake piston return spring sub-assembly with a press.

      SST
      09380-60011   ( 09381-06010, 09381-06020, 09381-06040, 09381-06050, 09381-06060, 09381-06090, 09381-06100, 09381-06110, 09381-06120 )

    2. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B001ZZQE01
      Text in Illustration
      *1 No. 2 Brake Cylinder with No. 2 Brake Piston
      *2 No. 2 Brake Piston Return Spring Sub-assembly

      Remove the No. 2 brake cylinder with No. 2 brake piston and No. 2 brake piston return spring sub-assembly from the automatic transmission case sub-assembly.

  56. INSPECT NO. 2 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

    Click here

  57. REMOVE NO. 2 BRAKE PISTON


    1. B001YVY

      While holding the No. 2 brake piston, apply compressed air to the oil hole of the No. 2 brake cylinder to remove the No. 2 brake piston from the No. 2 brake cylinder.

    2. Remove the 2 O-rings from the No. 2 brake piston

  58. REMOVE NO. 2 BRAKE DISC


    1. B001XGTE01
      Text in Illustration
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Disc
      *3 No. 2 Brake Plate

      Remove the 2 No. 2 brake flanges, 5 No. 2 brake discs and 4 No. 2 brake plates from the automatic transmission case sub-assembly.

  59. INSPECT NO. 2 BRAKE DISC

    Click here

  60. REMOVE CENTER PLANETARY RING GEAR FLANGE WITH CENTER PLANETARY RING GEAR


    1. B00200ME01
      Text in Illustration
      *1 Thrust Needle Roller Bearing

      Remove the center planetary ring gear flange with center planetary ring gear from the automatic transmission case sub-assembly.

    2. Remove the 2 thrust needle roller bearings from the center planetary ring gear flange with center planetary ring gear.

  61. REMOVE CENTER PLANETARY RING GEAR


    1. B001WEGE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the center planetary ring gear flange with center planetary ring gear.

      Note

      Be careful not to damage the center planetary ring gear flange with center planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001WXIE01
      Text in Illustration
      *1 Center Planetary Ring Gear Flange
      *2 Center Planetary Ring Gear

      Remove the center planetary ring gear from the center planetary ring gear flange.

  62. REMOVE CENTER PLANETARY GEAR ASSEMBLY


    1. B001WFUE01
      Text in Illustration
      *1 Thrust Bearing Race

      Remove the center planetary gear assembly from the automatic transmission case sub-assembly.

    2. Remove the thrust bearing race from the center planetary gear assembly.

  63. INSPECT CENTER PLANETARY GEAR ASSEMBLY

    Click here

  64. REMOVE PLANETARY SUN GEAR


    1. B001W23

      Remove the planetary sun gear from the automatic transmission case sub-assembly.

  65. INSPECT CLEARANCE OF NO. 1 BRAKE

    Click here

  66. REMOVE NO. 1 BRAKE DISC


    1. B001WPBE02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001VZ1E01
      Text in Illustration
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Plate

      Remove the No. 1 brake flange, 4 No. 1 brake discs and 4 No. 1 brake plates from the automatic transmission case sub-assembly.

  67. INSPECT NO. 1 BRAKE DISC

    Click here

  68. REMOVE NO. 1 BRAKE CYLINDER WITH NO. 1 BRAKE PISTON


    1. B001WN5E02
      Text in Illustration
      *a Turn

      Place SST on the No. 1 brake piston return spring sub-assembly, and compress the No. 1 brake piston return spring sub-assembly with a press.

      SST
      09380-60011   ( 09381-06010, 09381-06040, 09381-06050, 09381-06070, 09381-06090, 09381-06100, 09381-06110, 09381-06120 )

    2. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B001ZD3E01
      Text in Illustration
      *1 No. 1 Brake Piston Return Spring Sub-assembly
      *2 No. 1 Brake Cylinder with No. 1 Brake Piston

      Remove the No. 1 brake piston return spring sub-assembly and No. 1 brake cylinder with No. 1 brake piston from the automatic transmission case sub-assembly.

  69. INSPECT NO. 1 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

    Click here

  70. REMOVE NO. 1 BRAKE PISTON


    1. B001YVY

      While holding the No. 1 brake piston, apply compressed air to the oil hole of the No. 1 brake cylinder to remove the No. 1 brake piston from the No. 1 brake cylinder.

    2. Remove the 2 O-rings from the No. 1 brake piston.

  71. INSPECT CLEARANCE OF NO. 4 BRAKE

    Click here

  72. REMOVE INTERMEDIATE SHAFT WITH NO. 3 ONE-WAY CLUTCH ASSEMBLY AND REAR PLANETARY RING GEAR


    1. B001YFAE02

      Using SST, remove the snap ring from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07060 )
    2. B001ZY5

      Remove the intermediate shaft with No. 3 one-way clutch assembly and rear planetary ring gear from the automatic transmission case sub-assembly.

  73. INSPECT NO. 3 ONE-WAY CLUTCH ASSEMBLY

    Click here

  74. REMOVE NO. 3 ONE-WAY CLUTCH ASSEMBLY WITH ONE-WAY CLUTCH INNER RACE


    1. B001X5KE05
      Text in Illustration
      *1 No. 3 One-way Clutch Assembly with One-way Clutch Inner Race
      *2 Intermediate Shaft with Rear Planetary Ring gear

      Remove the No. 3 one-way clutch assembly with one-way clutch inner race from the intermediate shaft with rear planetary ring gear.

  75. REMOVE ONE-WAY CLUTCH INNER RACE


    1. B001WBYE04
      Text in Illustration
      *1 One-way Clutch Inner Race
      *2 No. 3 One-way Clutch Assembly

      Remove the one-way clutch inner race from the No. 3 one-way clutch assembly.

  76. REMOVE REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY WITH REAR PLANETARY RING GEAR


    1. B001Z3GE01
      Text in Illustration
      *1 Rear Planetary Ring Gear Flange Sub-assembly with Rear Planetary Ring Gear
      *2 Thrust Bearing Race

      Remove the rear planetary ring gear flange sub-assembly with rear planetary ring gear from the intermediate shaft.

    2. Remove the thrust bearing race from the rear planetary ring gear flange sub-assembly with rear planetary ring gear.

    3. B001Y1BE04
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the thrust needle roller bearing and thrust bearing race from the intermediate shaft.

  77. INSPECT REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

    Click here

  78. INSPECT INTERMEDIATE SHAFT

    Click here

  79. REMOVE REAR PLANETARY RING GEAR


    1. B001XPEE02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the rear planetary ring gear flange sub-assembly with rear planetary ring gear.

      Note

      Be careful not to damage the rear planetary ring gear flange sub-assembly with rear planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001W9SE01
      Text in Illustration
      *1 Rear Planetary Ring Gear Flange Sub-assembly
      *2 Rear Planetary Ring Gear

      Remove the rear planetary ring gear from the rear planetary ring gear flange sub-assembly.

  80. REMOVE REAR PLANETARY GEAR ASSEMBLY WITH NO. 4 BRAKE DISC


    1. B001X8ZE01
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the rear planetary gear assembly with No. 4 brake disc from the automatic transmission case sub-assembly.

    2. Remove the 2 thrust needle roller bearings and thrust bearing race from the rear planetary gear assembly with No. 4 brake disc.

    3. Remove the thrust bearing race from the automatic transmission case sub-assembly.

  81. INSPECT REAR PLANETARY GEAR ASSEMBLY

    Click here

  82. REMOVE NO. 4 BRAKE DISC


    1. B001X6YE01
      Text in Illustration
      *1 No. 4 Brake Flange
      *2 No. 4 Brake Disc
      *3 No. 4 Brake Plate

      Remove the No. 4 brake flange, 7 No. 4 brake discs and 6 No. 4 brake plates from the rear planetary gear assembly.

    2. B001ZWZ

      Remove the No. 4 brake flange from the automatic transmission case sub-assembly.

  83. INSPECT NO. 4 BRAKE DISC

    Click here

  84. REMOVE 1ST AND REVERSE BRAKE PISTON


    1. B001YWUE04

      Place SST on the 1st and reverse brake return spring sub-assembly and compress the 1st and reverse brake return spring sub-assembly.

      SST
      09380-60011   ( 09381-05040, 09381-05050, 09381-06030, 09381-06040, 09381-06080, 09381-06120, 09381-06130, 09381-06140 )

    2. Using SST, remove the snap ring from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07070 )
    3. B001WHM

      Remove the 1st and reverse brake return spring sub-assembly from the automatic transmission case sub-assembly.

    4. B001YHD

      Apply compressed air to the oil hole of the automatic transmission case sub-assembly to remove the 1st and reverse brake piston from the automatic transmission case sub-assembly.

    5. Remove the O-ring from the 1st and reverse brake piston.

  85. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

    Click here

  86. REMOVE BRAKE REACTION SLEEVE


    1. B001ZUCE01

      Using SST, remove the brake reaction sleeve from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07080 )

    2. Remove the 2 O-rings from the brake reaction sleeve.

  87. REMOVE NO. 4 BRAKE PISTON


    1. B001VSME01

      Using SST, remove the No. 4 brake piston from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07090 )

    2. Remove the 2 O-rings from the No. 4 brake piston.

  88. REMOVE BRAKE PLATE STOPPER SPRING


    1. B001WO0

      Remove the 2 brake plate stopper springs from the automatic transmission case sub-assembly.