AUTOMATIC TRANSMISSION ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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  5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  6. REMOVE NO. 2 ENGINE UNDER COVER

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  7. DRAIN AUTOMATIC TRANSMISSION FLUID

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  8. REMOVE FRONT FENDER APRON TRIM PACKING A

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  9. REMOVE FRONT FENDER APRON TRIM PACKING C

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  10. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

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  11. REMOVE PROPELLER SHAFT ASSEMBLY

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  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

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  13. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

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  14. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

    B001XHB

    1. Remove the clip and pin and disconnect the floor shift gear shifting rod sub-assembly from the transmission control shaft lever RH.

  15. REMOVE STARTER ASSEMBLY

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  16. REMOVE FLYWHEEL HOUSING SIDE COVER


    1. B001Z52

      Remove the flywheel housing side cover from the engine assembly.

  17. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT


    1. B001XK8

      Turn the crankshaft to gain access to the 6 bolts and remove the bolts while holding the crankshaft pulley setting bolt with a wrench.

      Tech Tips

      There will be one black colored bolt.

  18. DISCONNECT OIL COOLER TUBE SUB-ASSEMBLY


    1. B001VNZ

      Remove the 2 bolts and disconnect the oil cooler tube sub-assembly from the automatic transmission assembly and engine assembly.

  19. DISCONNECT TRANSMISSION OIL COOLER HOSE

    B001XPJ

    1. Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the 2 oil cooler tube unions.

  20. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

    B001YK1

    1. Support the automatic transmission assembly with a transmission jack. Lift the automatic transmission assembly slightly from the crossmember.

      Note


      • In order to protect the automatic transmission oil pan sub-assembly, place attachments on the transmission jack.

      • Make sure that the attachments and the automatic transmission oil pan sub-assembly are centered on the transmission jack.

      • To prevent the automatic transmission oil pan sub-assembly from deforming, do not place any attachments under the automatic transmission oil pan sub-assembly of the automatic transmission assembly.

      • Secure the automatic transmission assembly to the transmission jack using a belt, etc. to prevent it from falling.

  21. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. B001XA9

      Remove the 4 bolts of the rear No. 1 engine mounting insulator.

    2. B001YFN

      Remove the 4 nuts, 4 bolts and No. 3 frame crossmember sub-assembly.

  22. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. B001ZVG

      Remove the 4 bolts and rear No. 1 engine mounting insulator from the automatic transmission assembly.

  23. DISCONNECT WIRE HARNESS AND CONNECTOR

    B001W96

    1. Remove the bolt and disconnect the ground cable.

    2. B001XXQC01
      B001ZCQ Downward

      Tilt the automatic transmission assembly downward.

      Note


      • Support the oil pan bolts to prevent damage to the oil pan gasket.


      • Make sure the cooling fan does not contact the fan shroud.

    3. B001Y6K

      Remove the 5 wire harness clamps.

    4. Disconnect the park/neutral position switch assembly connector, transmission wire connector, 2 transmission revolution sensor connectors and 2 transfer control connectors.

      B001WCU

      Tech Tips

      Detach the claw, press down the lever, and then disconnect the transmission wire connector.

    5. Disconnect the 13 harness clamps and wire harness.

  24. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    B001Y2B

    1. Remove the 9 bolts and automatic transmission assembly.

      Note

      Do not use excess force to pry off the automatic transmission assembly.

  25. DISCONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY


    1. B001WI0

      Disconnect the 2 breather plug hoses from the harness clamp bracket.

    2. B001WTTC01
      *1 Breather Hose

      Disconnect the 3 breather hoses and remove the transfer breather hose sub-assembly from the automatic transmission assembly.

  26. REMOVE LOWER TRANSFER CASE PROTECTOR


    1. B001Z2F

      Detach the clamp of the ground cable from the lower transfer case protector.

    2. Remove the 7 bolts and lower transfer case protector.

  27. REMOVE TRANSFER ASSEMBLY

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  28. REMOVE HARNESS CLAMP BRACKET


    1. Remove the 6 bolts and 6 harness clamp brackets.

      B001ZGQ

  29. REMOVE TORQUE CONVERTER ASSEMBLY


    1. B001Y1LE02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the automatic transmission assembly and the torque converter assembly.

    2. Remove the torque converter assembly from the automatic transmission assembly.

      Note

      Remove the torque converter assembly from the input shaft horizontally.