AUTOMATIC TRANSMISSION ASSEMBLY(for 1UR-FE) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  5. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  6. REMOVE NO. 2 ENGINE UNDER COVER

    Click here

  7. REMOVE OIL PAN PROTECTOR ASSEMBLY

    B001VP9

    1. Remove the 4 bolts and oil pan protector assembly.

  8. DRAIN AUTOMATIC TRANSMISSION FLUID

    Click here

  9. REMOVE FRONT FENDER APRON TRIM PACKING A

    Click here

  10. REMOVE FRONT FENDER APRON TRIM PACKING C

    Click here

  11. DRAIN ENGINE COOLANT

    Click here

  12. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

    B001Y6Y

    1. Remove the clip and pin and disconnect the gear shifting rod from the transmission control shaft lever RH.

  13. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  14. REMOVE PROPELLER SHAFT ASSEMBLY

    Click here

  15. REMOVE EXHAUST PIPE

    Click here

  16. REMOVE MANIFOLD STAY

    Click here

  17. REMOVE NO. 2 MANIFOLD STAY

    Click here

  18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  20. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

    Click here

  21. REMOVE STARTER COVER

    Click here

  22. REMOVE STARTER ASSEMBLY

    Click here

  23. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT


    1. B001YXZ

      Turn the crankshaft to gain access to the 6 bolts and remove the bolts while holding the crankshaft pulley setting bolt with a wrench.

  24. DISCONNECT NO.2 WATER BY-PASS PIPE (w/ ATF Warmer)


    1. B001W43

      Remove the bolt and disconnect the 2 water by-pass hoses from the transmission oil cooler. Then disconnect the No. 2 water by-pass pipe from the automatic transmission assembly.

      Note

      Use a container to catch any coolant which flows out of the water by-pass hoses.

  25. DISCONNECT TRANSMISSION OIL COOLER HOSE (w/ ATF Warmer)


    1. B001WHS

      Disconnect the 2 transmission oil cooler hoses from the transmission oil thermostat.

  26. DISCONNECT TRANSMISSION OIL COOLER HOSE (w/o ATF Warmer)

    B001XKZ

    1. Disconnect the 2 transmission oil cooler hoses from the oil cooler tube unions.

  27. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

    B001WQK

    1. Support the transmission with a transmission jack. Lift the transmission slightly from the crossmember.

      Note

      Support the oil pan bolts to prevent damage to the oil pan gasket.

  28. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

    B001ZBZ

    1. Remove the engine mounting hole cover.

    2. B001YKJ

      Remove the 4 bolts of the rear engine mounting insulator.

    3. B00206T

      Remove the 4 nuts, 4 bolts and No. 3 frame crossmember.

  29. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    B001WN4

    1. Remove the 2 bolts and engine mounting heat insulator.

    2. Remove the 4 bolts and rear engine No. 1 mounting insulator from the transmission.

  30. DISCONNECT WIRE HARNESS AND CONNECTOR

    B001W96

    1. Remove the bolt and disconnect the ground cable.

    2. B001WI2

      Tilt the transmission downward.

      Note


      • Support the oil pan bolts to prevent damage to the oil pan gasket.


      • Make sure the cooling fan does not contact the fan shroud.

    3. B001WII

      Remove the 4 wire harness clamps.

    4. Disconnect the park/neutral position switch connector, 2 transmission wire connectors, 2 speed sensor connectors and 3 transfer control connectors.

      B001YWJ

      Tech Tips

      Detach the claw, press down the lever, and then disconnect the transmission wire connector.

    5. Detach the 4 connector clamps and 11 harness clamps.

  31. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    B001YNP

    1. Remove the 10 bolts and transmission.

      Note

      Do not use excess force to pry off the transmission assembly.

  32. REMOVE TRANSMISSION OIL COOLER ASSEMBLY (w/ ATF Warmer)


    1. B001VR2E03
      Text in Illustration
      *1 Transmission Oil Cooler Assembly
      *2 Transmission Oil Thermostat
      *3 O-ring

      Remove the 3 bolts and transmission oil cooler assembly with transmission oil thermostat.

    2. Disconnect the transmission oil cooler assembly from the transmission oil thermostat.

    3. Remove the 2 O-rings from the transmission oil cooler assembly.

    4. Remove the 2 O-rings from the transmission oil thermostat.

  33. DISCONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY


    1. B001Y5Z

      Disconnect the 2 breather plug hoses from the harness clamp bracket.

    2. B001XAA

      Detach the 3 breather hose clamps from the automatic transmission breather tube.

  34. REMOVE LOWER TRANSFER CASE PROTECTOR


    1. B001XD6

      Detach the clamp of the ground cable from the lower transfer case protector.

    2. Remove the 7 bolts and lower transfer case protector.

  35. REMOVE TRANSFER ASSEMBLY

    Click here

  36. REMOVE HARNESS CLAMP BRACKET


    1. Remove the 8 bolts and 8 harness clamp brackets.

      B001Y8M

  37. REMOVE TORQUE CONVERTER ASSEMBLY