OIL COOLER REMOVAL

PROCEDURE

1. REMOVE FRONT FENDER APRON TRIM PACKING A

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2. REMOVE FRONT FENDER APRON TRIM PACKING C

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3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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6. REMOVE NO. 2 ENGINE UNDER COVER

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7. REMOVE FRONT BUMPER COVER (w/ Air Cooled Transmission Oil Cooler)

   
   

   1. for Standard:

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   2. w/ Winch:

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8. DISCONNECT TRANSMISSION OIL COOLER HOSE

   

   
   

   1. Disconnect the 2 transmission oil cooler hoses.

9. DISCONNECT INLET NO. 1 OIL COOLER HOSE AND OUTLET NO. 1 OIL COOLER HOSE

   

   Text in Illustration

   *A

   for 1VD-FTV

   *B

   for 1UR-FE, 3UR-FE

   
   

   1. Detach the claw to open the flexible hose clamp.

   2. Disconnect the inlet and outlet oil cooler hoses.

10. DISCONNECT INLET NO. 1 OIL COOLER HOSE AND OUTLET NO. 1 OIL COOLER HOSE (w/o Air Cooled Transmission Oil Cooler)

    
    

    1. 

       Disconnect the inlet and outlet oil cooler hoses.

11. DISCONNECT INLET NO. 2 OIL COOLER HOSE AND INLET NO. 3 OIL COOLER HOSE

    

    Text in Illustration

    *A

    for 1VD-FTV

    *B

    for 1UR-FE, 3UR-FE

    
    

    1. Disconnect the 2 inlet oil cooler hoses.

12. DISCONNECT INLET NO. 2 OIL COOLER HOSE AND INLET NO. 3 OIL COOLER HOSE (w/o Air Cooled Transmission Oil Cooler)

    
    

    1. 

       Disconnect the 2 inlet oil cooler hoses.

13. DISCONNECT INLET NO. 4 OIL COOLER HOSE

    

14. REMOVE OIL COOLER TUBE

    

    Text in Illustration

    *A

    for 1VD-FTV

    *B

    for 1UR-FE, 3UR-FE

    
    

    1. Remove the 2 bolts and oil cooler tube.

15. REMOVE OIL COOLER TUBE (w/o Air Cooled Transmission Oil Cooler)

    
    

    1. 

       Remove the 2 bolts and oil cooler tube.

16. REMOVE TRANSMISSION OIL COOLER AIR DUCT

    

    
    

    1. Remove the 4 bolts and transmission oil cooler air duct.

17. REMOVE OIL COOLER ASSEMBLY

    

    
    

    1. Remove the 4 bolts and oil cooler.

    2. 

       Remove the 5 bolts and rear transmission oil cooler air duct.

    3. 

       Disconnect the oil cooler inlet hose and outlet hose and remove the tube.