GENERATOR REASSEMBLY

PROCEDURE

1. Click here

   INSTALL GENERATOR ROTOR ASSEMBLY

   
   
   1. 

      Place the drive end frame on the pulley.

   2. Install the rotor to the drive end frame.

2. Click here

   INSTALL GENERATOR COIL ASSEMBLY

   
   
   1. 

      Table 1.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      Place the generator washer on the rotor.

   2. 

      Using a 21 mm socket wrench and a press, slowly press in the coil assembly.

   3. 

      Table 2.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      130 A Type and 150 A Type:

      Install the 4 bolts.

      5.8 N*m

      59 kgf*cm

      51 in.*lbf

   4. 180 A Type:

      Install the 4 bolts.

      7.5 N*m

      76 kgf*cm

      66 in.*lbf

3. Click here

   INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

   
   
   1. 

      Table 3.

      *1

      Pin

      While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter: 1.0 mm (0.0394 in.)) into the brush holder hole.

   2. 

      Table 4.

      *1	130 A Type and 150 A Type:
      *2	Pin
      *3	180 A Type:

      Install the generator brush holder with the 2 screws.

      1.8 N*m

      18 kgf*cm

      16 in.*lbf

   3. Pull out the pin from the generator brush holder.

4. Click here

   INSTALL GENERATOR REAR END COVER

   
   
   1. 

      Table 5.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      Install the terminal insulator to the generator rectifier end frame.

      Note:

      Pay attention to the mounting orientation of the terminal insulator.

   2. 

      Table 6.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      Install the end cover with the 3 nuts.

      4.6 N*m

      46 kgf*cm

      40 in.*lbf

5. Table 7. *a Hold *b Turn
   Click here

   INSTALL GENERATOR PULLEY

   09820-63011

   09820-06010

   09820-06021

   Tip:

   SST 1-A and 1-B	09820-06010
   SST 2	09820-06021

   
   

   1. Install the pulley onto the rotor shaft by tightening the pulley nut by hand.

   2. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

      39 N*m

      398 kgf*cm

      29 ft.*lbf

      Note:

      Check that SST is secured to the rotor shaft.

   3. 

      Table 8.

      *a

      Insert

      Mount SST 2 in a vise.

   4. Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.

   5. 

      Table 9.

      *1

      Turn

      Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

      133 N*m

      1351 kgf*cm

      98 ft.*lbf

   6. Remove the generator from SST 2.

   7. 

      Table 10.

      *a	Turn
      *b	Hold

      Turn SST 1-B, and remove SST 1-A and 1-B.

   8. Turn the pulley and check that the pulley moves smoothly.