GENERATOR DISASSEMBLY

PROCEDURE

1. Table 1. *a Hold *b Turn
   Click here

   REMOVE GENERATOR PULLEY

   09820-63011

   09820-06010

   09820-06021

   Tip:

   SST 1-A and 1-B	09820-06010
   SST 2	09820-06021

   
   

   1. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

      39 N*m

      398 kgf*cm

      29 ft.*lbf

      Note:

      Check that SST is secured on the rotor shaft.

   2. 

      Table 2.

      *a

      Insert

      Mount SST 2 in a vise.

   3. Insert SST 1-A and 1-B into SST 2, and attach the pulley nut to SST 2.

   4. 

      Table 3.

      *1

      Turn

      To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

      Note:

      To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

   5. Remove the generator from SST 2.

   6. 

      Table 4.

      *a	Turn
      *b	Hold

      Turn SST 1-B, and remove SST 1-A and 1-B.

   7. Remove the pulley nut and pulley.

2. Click here

   REMOVE GENERATOR REAR END COVER

   
   
   1. 

      Table 5.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      Place the generator on the pulley.

   2. Remove the 3 nuts and end cover.

   3. 

      Table 6.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      Remove the terminal insulator.

3. Click here

   REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

   
   
   1. 

      Table 7.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      Remove the 2 screws and brush holder.

4. Click here

   REMOVE GENERATOR COIL ASSEMBLY

   
   
   1. 

      Table 8.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      Remove the 4 bolts.

   2. 

      Table 9.

      *1	Hold
      *2	Turn

      Using SST, remove the coil assembly.

      09950-40011

      09951-04020

      09952-04010

      09953-04020

      09954-04010

      09955-04071

      09957-04010

      09958-04011

5. Click here

   REMOVE GENERATOR ROTOR ASSEMBLY

   
   
   1. 

      Table 10.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      Remove the generator washer and rotor.

6. Click here

   REPLACE GENERATOR DRIVE END FRAME BEARING

   
   
   1. 

      Table 11.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      Remove the 4 screws and retainer plate.

   2. 

      Using SST and a hammer, tap out the bearing.

      09950-60010	09951-00250
      09950-70010	09951-07100

   3. 

      Using SST and a press, press in a new bearing.

      09950-60010	09951-00470
      09950-70010	09951-07100

   4. 

      Table 12.

      *1	130 A Type and 150 A Type:
      *2	180 A Type:

      130 A Type and 150 A Type:

      Install the retainer plate with the 4 screws.

      2.3 N*m

      23 kgf*cm

      20 in.*lbf

   5. 180 A Type:

      Install the retainer plate with the 4 screws.

      3.0 N*m

      30 kgf*cm

      26 in.*lbf