GENERATOR DISASSEMBLY

PROCEDURE


  1. REMOVE GENERATOR PULLEY


    1. Mount the generator in a vise between aluminum plates.

    2. A01X54JE03

      Install SST 1-A to the pulley shaft.

      SST
      09820-63011   ( 09820-06010, 09820-06021 )

      Tech Tips

      SST 1-A and B 09820-06010
      SST 2 09820-06021

    3. Insert SST 1-B to SST 1-A.

    4. Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }
      Text in Illustration
      *a Hold
      B001XPG Turn

      Note

      Check that SST is secured on the rotor shaft.

    5. A01X0K2E04

      Insert SST 2 and attach it to the pulley nut.

      Text in Illustration
      B001XPG Insert
    6. A01X1L6E01
      Text in Illustration
      *a Hold
      *b Turn

      To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

      Note

      To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

    7. Remove SST 2 from the generator.

    8. A01X0IQE03
      Text in Illustration
      *a Hold
      B001XPG Turn

      Turn SST 1-B in the direction shown in the illustration, and then remove SST 1-A and SST 1-B.

    9. Remove the pulley nut and generator pulley.

  2. REMOVE GENERATOR REAR END COVER


    1. A01X790

      Remove the 3 nuts and generator rear end cover.

  3. REMOVE TERMINAL INSULATOR

    A01X0LC

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01X0W7

      Remove the 2 screws and brush holder.

  5. REMOVE GENERATOR COIL ASSEMBLY


    1. A01XAMI

      Remove the 4 bolts.

    2. A01X6EOE01
      Text in Illustration
      *a Hold
      B001XPG Turn

      Using SST, remove the generator coil.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01XBJY

      Remove the generator washer.

    2. A01X2GZ

      Remove the generator rotor.

  7. INSPECT GENERATOR DRIVE END FRAME BEARING


    1. A01WZNN

      Check that the drive end frame bearing is not rough or worn.

      If necessary, replace the generator drive end frame bearing.

  8. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01XBON

      Remove the 4 screws and retainer plate.

    2. A01WZP6E01

      Using SST and a hammer, tap out the drive end frame bearing.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )