FUEL FILTER REPLACEMENT

PROCEDURE

1. Click here

   DISCHARGE FUEL SYSTEM PRESSURE

   Click here

2. Click here

   PRECAUTION

   Note:

   After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

3. Click here

   DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   Note:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

4. Click here

   REMOVE NO. 1 FUEL TUBE PROTECTOR

   
   
   1. 

      Remove the 4 bolts and No. 1 fuel tube protector.

5. Click here

   DISCONNECT NO. 2 FUEL MAIN TUBE SUB-ASSEMBLY

   
   
   1. 

      Pull up the retainer and disconnect the No. 2 fuel main tube.

      Table 1. Text in Illustration

      *1	Retainer
      *2	Nylon Tube
      *3	Pipe
      *4	O-Ring
      *5	Connector

      Note:
      

      • Check for foreign matter in the pipe and around the connector. Clean if necessary. Foreign matter may damage the O-ring or cause leaks in the seal between the pipe and connector.

      • Do not use any tools to separate the pipe and connector.

      • Do not forcefully bend or twist the nylon tube.

      • Check for foreign matter on the pipe seal surface. Clean if necessary.

      • Put the pipe and connector ends in plastic bags to prevent damage and foreign matter contamination.

      • If the pipe and connector are stuck together, pinch the connector between your fingers and turn it carefully to disconnect it.

6. Click here

   DISCONNECT FUEL MAIN TUBE

   
   
   1. 

      Pull up the retainer and disconnect the fuel main tube.

      Table 2. Text in Illustration

      *1	Retainer
      *2	Nylon Tube
      *3	Pipe
      *4	O-Ring
      *5	Connector

      Note:
      

      • Check for foreign matter in the pipe and around the connector. Clean if necessary. Foreign matter may damage the O-ring or cause leaks in the seal between the pipe and connector.

      • Do not use any tools to separate the pipe and connector.

      • Do not forcefully bend or twist the nylon tube.

      • Check for foreign matter on the pipe seal surface. Clean if necessary.

      • Put the pipe and connector ends in plastic bags to prevent damage and foreign matter contamination.

      • If the pipe and connector are stuck together, pinch the connector between your fingers and turn it carefully to disconnect it.

7. Click here

   REMOVE FUEL FILTER ASSEMBLY

   
   
   1. 

      Remove the 2 bolts and fuel filter.

8. Click here

   INSTALL FUEL FILTER ASSEMBLY

   
   

   1. Install the fuel filter with the 2 bolts.

      20 N*m

      199 kgf*cm

      14 ft.*lbf

9. Click here

   CONNECT FUEL MAIN TUBE

   
   
   1. 

      Connect the fuel main tube and push the retainer.

      Table 3. Text in Illustration

      *1	Retainer
      *2	Nylon Tube
      *3	Pipe
      *4	O-Ring
      *5	Connector

      Tip:

      Push the parts together firmly until a "click" sound is heard.

      Note:
      

      • Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.

      • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

10. Click here

    CONNECT NO. 2 FUEL MAIN TUBE SUB-ASSEMBLY

    
    
    1. 

       Connect the No. 2 fuel main tube and push the retainer.

       Table 4. Text in Illustration

       *1	Retainer
       *2	Nylon Tube
       *3	Pipe
       *4	O-Ring
       *5	Connector

       Tip:

       Push the parts together firmly until a "click" sound is heard.

       Note:
       

       • Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.

       • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

11. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

12. Click here

    INSPECT FOR FUEL LEAK

    Click here

13. Click here

    INSTALL NO. 1 FUEL TUBE PROTECTOR

    
    

    1. Install the No. 1 fuel tube protector with the 4 bolts.

       29 N*m

       296 kgf*cm

       21 ft.*lbf