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FUEL INJECTOR INSTALLATION

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PROCEDURE


  1. Click here

    INSTALL FUEL INJECTOR ASSEMBLY


    1. A01WYVKE01

      Install a new insulator to each fuel injector.

      Table 1. Text in Illustration
      *1 New Insulator
      *2 New O-Ring

    2. Apply a light coat of spindle oil or gasoline to new O-rings and install one to each fuel injector.

    3. Install the 6 injectors.


      1. A01X4ZUE01

        While turning each fuel injector left and right, install it to the fuel delivery pipe.

        Table 2. Text in Illustration
        *1 Connector
        B001XPG Outward
        A01X4WG Turn
        A01XBUC Push

      2. Position the fuel injectors with the connectors facing outward.

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    INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Place the fuel delivery pipe together with the 6 fuel injectors on the intake manifold.

    2. Temporarily install the 4 bolts, which are used to hold the fuel delivery pipe in place, to the intake manifold.

    3. A01X81JE01

      Check that the fuel injectors rotate smoothly.

      Table 3. Text in Illustration
      *1 Turn

      If the fuel injectors do not rotate smoothly, replace the O-ring of any injector that does not rotate smoothly.

    4. Position the fuel injectors with the connectors facing outward.

    5. Tighten the 4 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf

    6. Connect the 6 fuel injector connectors.

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    CONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY


    1. Connect the No. 2 fuel pipe sub-assembly (Click here).

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    CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY


    1. Connect the No. 1 fuel pipe sub-assembly (Click here).

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    INSTALL INTAKE AIR SURGE TANK

    (Click here)

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    INSPECT FOR FUEL LEAK


    1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.


      1. Connect the GTS to the DLC3.

      2. Turn the ignition switch to ON and turn the GTS on.

        Note:

        Do not start the engine.

      3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

      4. Check that there are no leaks from the fuel system.

        If there are fuel leaks, repair or replace parts as necessary.

      5. Turn the ignition switch off.

      6. Disconnect the GTS from the DLC3.