CYLINDER HEAD REASSEMBLY

PROCEDURE


  1. INSTALL STUD BOLT

    Note

    If the stud bolt is deformed or its threads are damaged, replace it.


    1. Using E7 and E8 "TORX" socket wrenches, install the stud bolts.

      Torque:
      for stud bolts A, B, C and D
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
      A01X059E02
      Text in Illustration
      *A LH for Intake Side *B LH for Exhaust Side
      *C LH for Front Side *D RH for Intake Side
      *E RH for Exhaust Side *F RH for Front Side

  2. INSTALL NO. 2 STRAIGHT SCREW PLUG

    A01X0WWE07
    Text in Illustration
    *A LH
    *B RH

    Note

    If water leaks from the No. 2 straight screw plug or the plug is corroded, replace it.


    1. Using a 14 mm hexagon wrench, install 2 new gaskets and the 2 straight screw plugs.

      Torque:
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }

  3. INSTALL NO. 1 STRAIGHT SCREW PLUG

    A01X82CE06
    Text in Illustration
    *A LH
    *B RH

    Note

    If water leaks from the No. 1 straight screw plug or the plug is corroded, replace it.


    1. Using a 10 mm hexagon wrench, install 6 new gaskets and the 6 straight screw plugs.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }

  4. INSTALL VALVE SPRING SEAT


    1. Install the valve spring seats to the cylinder head.

  5. INSTALL VALVE STEM OIL SEAL


    1. A01X5XRE01
      Text in Illustration
      *A Intake Side
      *B Exhaust Side
      *1 Brown
      *2 Gray

      Apply a light coat of engine oil to new oil seals.

      Note

      Pay attention when installing the intake and exhaust oil seals. For example, installing the intake oil seal into the exhaust side or installing the exhaust oil seal into the intake side can cause installation problems later.

      Tech Tips

      The intake valve oil seals are brown and the exhaust valve oil seals are gray.

    2. A01X8NXE06
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      Using SST, push in the oil seals.

      SST
      09201-41020

      Note

      Failure to use SST will cause the seal to be damaged or improperly seated.

  6. INSTALL INTAKE VALVE


    1. A01X4K0E01
      Text in Illustration
      *a 40 mm (1.57 in.) or more

      Apply plenty of engine oil to the tip area of the intake valve shown in the illustration.

    2. A01XBIZE02
      Text in Illustration
      *a Narrow
      *b Wide

      Install the intake valve, compression spring and valve spring retainer to the cylinder head.

      Note


      • Install the same parts in the same combination to their original locations.

      • Install the inner compression spring to the wide end of the cylinder head sub-assembly.

    3. A01X6P2E01

      Using SST and wooden blocks, compress the spring and install the retainer locks.

      SST
      09202-70020   ( 09202-01010, 09202-01020 )
      09202-00021
    4. A01XBYT

      Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note


      • Do not damage the valve stem tip.

      • Be careful not to damage the retainer.

  7. INSTALL EXHAUST VALVE


    1. A01X4K0E01
      Text in Illustration
      *a 40 mm (1.57 in.) or more

      Apply plenty of engine oil to the tip area of the exhaust valve shown in the illustration.

    2. A01X0SNE02
      Text in Illustration
      *a Narrow
      *b Wide

      Install the exhaust valve, compression spring and valve spring retainer to the cylinder head.

      Note


      • Install the same parts in the same combination to their original locations.

      • Install the inner compression spring to the wide end of the cylinder head sub-assembly.

    3. A01X5PRE01

      Using SST and wooden blocks, compress the spring and install the retainer locks.

      SST
      09202-70020   ( 09202-01010, 09202-01020 )
      09202-00021
    4. A01X1XM

      Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note


      • Do not damage the valve stem tip.

      • Be careful not to damage the retainer.