ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE ENGINE WIRE

    B001W8J

    1. Engine LH Side:


      1. Disconnect the 2 camshaft timing control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the camshaft position sensor connector.

      5. Disconnect the vacuum switching valve connector (for ACIS).

      6. Disconnect the purge VSV connector.

      7. Disconnect the engine coolant temperature sensor connector.

      8. Disconnect the fuel injector connector.

      9. Disconnect the noise filter connector.

      10. Remove the bolt and disconnect the 7 clamps.

    2. A01X0CH

      Engine RH Side:


      1. Disconnect the 2 camshaft timing control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the fuel injector connector.

      5. Disconnect the noise filter connector.

      6. Disconnect the throttle sensor connector.

      7. Disconnect the oil pressure sender gauge connector.

      8. Disconnect the 9 clamps.

    3. A01XBKS

      Engine Rear Side:


      1. Disconnect the sensor wire connector.

      2. Disconnect the 5 clamps.

      3. Remove the 3 bolts.

    4. Remove the engine wire.

  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  3. REMOVE NO. 3 ENGINE COVER

    Click here

  4. REMOVE NO. 1 FUEL HOSE

    B001W4Y

    1. Remove the fuel hose Click here.

  5. DISCONNECT NO. 2 FUEL TUBE

    Click here

  6. DISCONNECT NO. 1 FUEL TUBE

    Click here

  7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY LH

    Click here

  8. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY RH

    Click here

  9. REMOVE FUEL INJECTOR ASSEMBLY

    Click here

  10. REMOVE INTAKE MANIFOLD


    1. B001WWG

      Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.

    2. B001VSR

      Disconnect the 2 water by-pass hoses.

    3. B001YB7

      Disconnect the No. 1 ventilation hose.

    4. B001Y9L

      Remove the bolt and wire bracket from the intake manifold.

    5. B001XNT

      Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.

  11. REMOVE NO. 2 FUEL TUBE

    B001YWX

    1. Remove the 2 bolts and No. 2 fuel tube.

  12. REMOVE NO. 1 FUEL TUBE

    B001Z6Q

  13. REMOVE NO. 2 ENGINE COVER

    Click here

  14. REMOVE NO. 1 ENGINE COVER

    Click here

  15. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

    Click here

  16. REMOVE NO. 1 WATER BY-PASS HOSE

    Click here

  17. REMOVE FRONT WATER BY-PASS JOINT

    Click here

  18. REMOVE WATER INLET HOUSING

    Click here

  19. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    B001YDZ

    1. Remove the 2 bolts and water by-pass pipe.

  20. REMOVE SENSOR WIRE

    B001ZXI

    1. Disconnect the 4 knock sensor connectors.

    2. Disconnect the 3 clamps. Then remove the sensor wire.

  21. REMOVE SEPARATOR CASE


    1. B001YE6

      Remove the 4 bolts and separator case.

  22. REMOVE KNOCK SENSOR


    1. B001X8B

      Remove the 4 bolts and 4 knock sensors.

  23. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY

    B001XPYE04
    Text in Illustration
    *A RH
    *B LH

    1. Remove the 2 water drain cock plugs from the water drain cocks.

    2. Remove the 2 water drain cocks from the cylinder block.

  24. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH

    B001Y3X

    1. Remove the 4 bolts and mounting bracket.

  25. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH

    B001ZB1

    1. Remove the 4 bolts and mounting bracket.

  26. REMOVE IGNITION COIL ASSEMBLY


    1. B001YS0

      Remove the 8 bolts and 8 ignition coils.

  27. REMOVE NOISE FILTER


    1. Remove the 2 bolts and 2 noise filters from the cylinder head cover.