DRIVE BELT INSTALLATION

PROCEDURE


  1. INSTALL V-RIBBED BELT


    1. A01X4S5

      Attach a wrench to the V-ribbed belt tensioner bracket and turn the wrench clockwise.

    2. A01X1H0

      Install the V-ribbed belt as shown in the illustration.

    3. A01XBNOE01
      *1 CORRECT
      *2 INCORRECT

      Check that the belt fits properly in the ribbed grooves.

      Tech Tips

      Check with your hand to confirm that the belt has not slipped out of the groove on the bottom of the pulley.

      If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt.

  2. INSTALL NO. 3 IDLER PULLEY (w/ Viscous Heater)


    1. A01X0HV

      Align the No. 3 idler pulley bracket knock pin and No. 1 idler pulley bracket knock pin hole and install the No. 3 idler pulley with the nut.

      Torque:
      88 N*m  { 898 kgf*cm, 64 ft.*lbf }

  3. INSTALL NO. 1 IDLER PULLEY (w/ Viscous Heater)


    1. A01X1CN

      Install the collar, No. 1 idler pulley and cover with the bolt.

      Torque:
      49 N*m  { 495 kgf*cm, 36 ft.*lbf }

  4. INSTALL V-RIBBED BELT (w/ Viscous Heater)


    1. A01X47I

      Install the V-ribbed belt as shown in the illustration.

    2. A01X61B

      Temporarily install the lock nut, and turn the bolt clockwise.

    3. A01X8W7E02
      Text in Illustration
      *a Measuring Point

      Using a belt tension gauge, inspect the belt tension.

      Standard Belt Tension
      Item Condition Specified Condition
      New belt 5 to 35°C (41 to 95°F) 550 to 800 N (56 to 82 kgf, 123.6 to 179.8 lbf)
      Used belt 5 to 35°C (41 to 95°F) 300 to 500 N (31 to 51 kgf, 67.4 to 112.4 lbf)

      Tech Tips


      • When measuring the tension of a new belt, measure the tension immediately after installing it to the engine but before starting the engine.

      • A "new belt" is a belt which has been used for less than 5 minutes on a running engine.

      • A "used belt" is a belt which has been used on a running engine for 5 minutes or more.

      • After installing a new belt, run the engine for approximately 5 minutes and then recheck the tension.

    4. A01X76C

      Tighten the nut.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
    5. A01XBNOE01
      *1 CORRECT
      *2 INCORRECT

      Check that the belt fits properly in the ribbed grooves.

      Tech Tips

      Check with your hand to confirm that the belt has not slipped out of the groove on the bottom of the pulley.

      If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt.

  5. INSTALL INTAKE AIR CONNECTOR

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  6. TEMPORARILY INSTALL NO. 1 AIR CLEANER HOSE

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  7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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  8. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Intercooler)

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  9. INSTALL UPPER RADIATOR SUPPORT SEAL

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  10. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  11. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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  12. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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