ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL NOISE FILTER


    1. for Bank 2:

      Install the noise filter to the cylinder head cover with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. for Bank 1:

      Install the noise filter to the cylinder head cover with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL IGNITION COIL ASSEMBLY


    1. Install the 8 ignition coils with the 8 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL NO. 11 WATER BY-PASS HOSE


    1. A01X8IBE02
      Text in Illustration
      *1 Paint Mark
      *a Rear
      *b Front

      Install the No. 11 water by-pass hose.

      Tech Tips


      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of the hose clamp is indicated in the illustration.

  4. INSTALL ENGINE WIRE


    1. Attach the 3 wire harness clamps to install the engine wire.

    2. Connect the 4 knock sensor connectors.

    3. Install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  5. INSTALL NO. 1 ENGINE COVER

  6. INSTALL NO. 2 ENGINE COVER

  7. INSTALL SEPARATOR CASE

    Click here

  8. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

    Click here

  9. INSTALL WATER PUMP PULLEY

    Click here

  10. INSTALL NO. 1 WATER BY-PASS HOSE

  11. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

    Click here

  12. INSTALL NO. 3 ENGINE COVER

    Click here

  13. INSTALL NO. 4 ENGINE COVER

    Click here

  14. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  15. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  16. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. Install the front No. 1 engine mounting bracket LH with the 4 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  17. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. Install the front No. 1 engine mounting bracket RH with the 4 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  18. INSTALL NO. 1 EGR PIPE BRACKET


    1. Install the No. 1 EGR pipe bracket with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  19. INSTALL NO. 1 WATER OUTLET PIPE


    1. Install the No. 1 water outlet pipe with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  20. CONNECT NO. 11 WATER BY-PASS HOSE


    1. A01X625E01
      Text in Illustration
      *1 Paint Mark
      *a Upper Side

      Connect the No. 11 water by-pass hose.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  21. INSTALL NO. 8 WATER BY-PASS HOSE


    1. A01X6XYE01
      Text in Illustration
      *1 Paint Mark
      *a Upper Side
      *b Front

      Install the No. 8 water by-pass hose.

      Tech Tips


      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of each hose clamp is indicated in the illustration.

  22. INSTALL NO. 2 WATER BY-PASS PIPE


    1. A01X604E01
      Text in Illustration
      *1 Paint Mark
      *a Upper Side

      Install the No. 2 water by-pass pipe with the 2 bolts and connect the hose.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips


      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of each hose clamp is indicated in the illustration.

  23. INSTALL NO. 3 AIR TUBE (w/ Secondary Air Injection System)


    1. Install the No. 3 air tube with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  24. INSTALL NO. 4 AIR TUBE (w/ Secondary Air Injection System)


    1. Install the No. 4 air tube with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  25. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2)


  26. INSTALL FUEL TUBE SUB-ASSEMBLY

    Click here

  27. INSTALL FUEL HOSE

    Click here

  28. INSTALL ENGINE WIRE