ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE ENGINE WIRE

  2. REMOVE FUEL HOSE

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  3. REMOVE FUEL TUBE SUB-ASSEMBLY

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  4. REMOVE AIR SWITCHING VALVE ASSEMBLY (w/ Secondary Air Injection System)


  5. REMOVE NO. 4 AIR TUBE (w/ Secondary Air Injection System)


    1. A01WZF8

      Remove the bolt and No. 4 air tube.

  6. REMOVE NO. 3 AIR TUBE (w/ Secondary Air Injection System)


    1. A01XBBL

      Remove the bolt and No. 3 air tube.

  7. REMOVE NO. 2 WATER BY-PASS PIPE


    1. A01X6YF

      Disconnect the hose and remove the 2 bolts and No. 2 water by-pass pipe.

  8. REMOVE NO. 8 WATER BY-PASS HOSE

    A01X9Y3

  9. DISCONNECT NO. 11 WATER BY-PASS HOSE

    A01X6Z8

  10. REMOVE NO. 1 WATER OUTLET PIPE


    1. A01XATU

      Remove the 2 bolts and No. 1 water outlet pipe.

  11. REMOVE NO. 1 EGR PIPE BRACKET


    1. A01XBCP

      Remove the 3 bolts and No. 1 EGR pipe bracket.

  12. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. A01X8HE

      Remove the 4 bolts and front No. 1 engine mounting bracket RH.

  13. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A01X6MZ

      Remove the 4 bolts and front No. 1 engine mounting bracket LH.

  14. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  15. REMOVE NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY

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  16. REMOVE NO. 4 ENGINE COVER

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  17. REMOVE NO. 3 ENGINE COVER

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  18. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

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  19. REMOVE NO. 1 WATER BY-PASS HOSE

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  20. REMOVE WATER PUMP PULLEY

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  21. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY

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  22. REMOVE FAN BRACKET ASSEMBLY

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  23. REMOVE SEPARATOR CASE

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  24. REMOVE NO. 2 ENGINE COVER

    A01X0C9

  25. REMOVE NO. 1 ENGINE COVER

    A01XA8G

  26. REMOVE ENGINE WIRE


    1. A01WZJI

      Disconnect the 4 knock sensor connectors.

    2. Detach the 3 wire harness clamps.

    3. Remove the bolt and engine wire.

  27. REMOVE NO. 11 WATER BY-PASS HOSE

    A01X91D

  28. REMOVE IGNITION COIL ASSEMBLY


    1. Remove the 8 bolts and 8 ignition coils.

  29. REMOVE NOISE FILTER


    1. A01X13S

      for Bank 1:

      Remove the bolt and noise filter from the cylinder head cover LH.

    2. A01X4U5

      for Bank 2:

      Remove the bolt and noise filter from the cylinder head cover RH.