CYLINDER HEAD GASKET REMOVAL

PROCEDURE


  1. REMOVE EXHAUST MANIFOLD ASSEMBLY

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  2. REMOVE CAMSHAFT SUB-ASSEMBLY

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  3. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. Remove the 32 No. 1 valve rocker arms from the cylinder head.

      Tech Tips

      Arrange the removed parts in the correct order.

  4. REMOVE VALVE LASH ADJUSTER ASSEMBLY


    1. Remove the 32 valve lash adjusters from the cylinder head.

      Tech Tips

      Arrange the removed parts in the correct order.

  5. REMOVE VALVE STEM CAP


    1. Remove the 32 valve stem caps from the cylinder head.

      Tech Tips

      Arrange the removed parts in the correct order.

  6. REMOVE CYLINDER HEAD SUB-ASSEMBLY LH


    1. A01X7SKE03

      Uniformly loosen and remove the 2 bolts in the sequence shown in the illustration.

    2. A01X4CKE03

      Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head bolts in the sequence shown in the illustration. Remove the 10 cylinder head bolts and plate washers.

      Note


      • Be careful not to drop washers into the cylinder head.

      • Head warpage or cracking could result from removing bolts in an incorrect order.

      Tech Tips

      Be sure to arrange the removed parts for each installation position separately.

    3. Remove the cylinder head LH.

  7. REMOVE NO. 2 CYLINDER HEAD GASKET

  8. REMOVE CYLINDER HEAD SUB-ASSEMBLY


    1. A01X2LYE03

      Uniformly loosen and remove the 2 bolts in the sequence shown in the illustration.

    2. A01X8POE03

      Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head bolts in the sequence shown in the illustration. Remove the 10 cylinder head bolts and plate washers.

      Note


      • Be careful not to drop washers into the cylinder head.

      • Head warpage or cracking could result from removing bolts in an incorrect order.

      Tech Tips

      Be sure to arrange the removed parts for each installation position separately.

    3. Remove the cylinder head.

  9. REMOVE CYLINDER HEAD GASKET

  10. INSPECT CYLINDER HEAD SET BOLT

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  11. INSPECT CYLINDER HEAD SUB-ASSEMBLY

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