DIESEL THROTTLE BODY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE INTERCOOLER ASSEMBLY (w/ Intercooler)

    Click here

  4. REMOVE NO. 1 COOL AIR INLET (w/o Intercooler)

    Click here

  5. REMOVE NO. 2 COOL AIR INLET (w/o Intercooler)

    Click here

  6. DISCONNECT NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B001Y6G

      Remove the bolt and disconnect the oil level dipstick guide.

  7. REMOVE AIR TUBE SUB-ASSEMBLY RH


    1. B001XQ8

      Loosen the hose clamp.

    2. Remove the air tube from the throttle body.

  8. DRAIN CLUTCH FLUID (for Manual Transmission)

  9. REMOVE CLUTCH HOSE (for Manual Transmission)


    1. B001W3X

      Disconnect the 2 flexible hose tubes from the clutch hose with a 10 mm union nut wrench while holding the flexible hose with a wrench.

      Note


      • Do not bend or damage the flexible hose tubes.

      • Do not allow any foreign matter such as dirt and dust to enter the flexible hose tubes from the connecting point.

    2. Remove the 2 clips.

    3. B001ZSC

      Remove the bolt and clutch hose.

  10. REMOVE AIR TUBE SUB-ASSEMBLY LH


    1. B001YUS

      Loosen the hose clamp.

    2. Remove the air tube from the throttle body.

  11. REMOVE TUBE CONNECTOR TO FLEXIBLE HOSE TUBE (for Manual Transmission)


    1. B001XTM

      Using a 10 mm union nut wrench, disconnect the tube connector to flexible hose tube from the clutch tube to release cylinder 2 way.

      Note


      • Do not bend or damage the flexible hose tube.

      • Do not allow any foreign matter such as dirt and dust to enter the flexible hose tube from the connecting point.

    2. B001Y6Q

      Remove the 2 bolts and tube connector to flexible hose tube.

  12. REMOVE DIESEL THROTTLE BODY ASSEMBLY RH


    1. B001WLR

      Disconnect the throttle position sensor connector.

    2. Disconnect the throttle motor connector.

    3. Remove the 2 bolts, 2 nuts and throttle body.

    4. Remove the gasket from the intake pipe.

  13. REMOVE DIESEL THROTTLE BODY ASSEMBLY LH


    1. B001ZYU

      Disconnect the throttle position sensor connector.

    2. Disconnect the throttle motor connector.

    3. Remove the 2 bolts, 2 nuts and throttle body.

    4. Remove the gasket from the intake pipe.