ECD SYSTEM(w/o DPF) REGISTRATION

PROCEDURE


  1. REGISTRATION

    A01X5Z4E08
    Example
    *1 Injector Compensation Code

    Note


    • When a fuel injector is replaced, the new fuel injector compensation code must be input into the ECM. When the ECM is replaced, all of the existing fuel injector compensation codes must be input into the new ECM.

    • Fuel injector compensation codes are unique, 30 digit, alphanumeric values printed on the head portion of each fuel injector. If an incorrect fuel injector compensation code is input into the ECM, the engine assembly may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened.


    1. After replacing fuel injector(s) with new one(s), input compensation code(s) of fuel injector(s) into ECM as follows:

      Tech Tips


      • Each fuel injector has different fuel injection characteristics. In order to optimize the fuel injections, the ECM uses the compensation codes to balance the different fuel injections between each fuel injector.

      • When you first turn the ignition switch to ON after replacing the ECM or a fuel injector(s), DTC P1601 is set. This is to inform you that registration of a fuel injector compensation code(s) is/are required. Manually clear the DTC upon completion of the compensation code registration.


      1. Input the compensation code(s), which is/are imprinted on the head portion(s) of the new fuel injector(s), into the intelligent tester.

      2. Input the new compensation code(s) into the ECM using the tester.

      3. Turn the tester off and turn the ignition switch off.

      4. Wait for at least 30 seconds.

      5. Turn the ignition switch to ON and turn the tester on.

      6. Clear DTC P1601 stored in the ECM using the tester Click here.

    2. Register compensation code.

      B001XBOE07

      1. Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch to ON.

        Note

        Do not start the engine.

      3. Turn the tester on.

      4. A01X6KJ

        Enter the following menus: Powertrain / Engine / Utility / Injector Compensation.

      5. Press Next.

      6. A01X6RY

        Press Next again to proceed.

      7. A01X10B

        Select "Set Compensation Code".

      8. Press Next.

      9. A01X9J7

        Select the number of the cylinder corresponding to the fuel injector compensation code that you want to read.

      10. Press Next.

      11. A01XBTX

        Register compensation code.


        1. Press Input.

        2. A01X2Z9

          Manually input the cylinder compensation code using the keyboard on the tester screen. The code is a 30 digit, alphanumeric value printed on the injector head portion.

          Tech Tips

          Each fuel injector compensation code is unique. The compensation code for each selected cylinder must be input into the tester correctly.

        3. Confirm that the compensation code for the selected cylinder is correct, and then press OK.

      12. A01X4I2

        Check that the compensation code displayed on the screen is correct by comparing it with the 30 digit alphanumeric value on the head portion of the fuel injector.

        Note

        If an incorrect fuel injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened.

        Tech Tips


        • If a wrong compensation code is input or read, return to the Input Value screen by pressing Input.

        • The saving process may fail due to a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning. Check the ECM and repeat this operation.

      13. Press Next to register the compensation code in the ECM.

        Tech Tips


        • If the registration process fails, the compensation code may be incorrect. Check the compensation code again.

        • If the input compensation code fails to register even though it is input correctly, there may be a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning. Check the ECM and restart this operation.

      14. A01X1RQ

        If you want to continue with other compensation code registrations, press Next. To finish the registration, press Cancel.

      15. Turn the ignition switch off and then turn the tester off.

      16. Wait for at least 30 seconds.

      17. Turn the ignition switch to ON and then turn the tester on.

      18. Clear DTC P1601 stored in the ECM using the tester Click here.

  2. READING REGISTERED DATA

    Note


    • When a fuel injector is replaced, the new fuel injector compensation code must be input into the ECM. When the ECM is changed, all of the existing fuel injector compensation codes must be input into the new ECM.

    • Fuel injector compensation codes are unique, 30 digit, alphanumeric values printed on the head portion of each fuel injector. If an incorrect fuel injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened.


    1. When replacing ECM with a new one, input all fuel injector compensation codes into new ECM as follows:

      Tech Tips


      • Each fuel injector has different fuel injection characteristics. In order to optimize the fuel injections, the ECM uses the compensation codes to balance the different fuel injections between each injector.

      • When you first turn the ignition switch to ON after replacing the ECM or a fuel injector(s), DTC P1601 is set. This is to inform you that registration of a fuel injector compensation codes(s) is/are required. Manually clear the DTC upon completion of the compensation code registration.


      1. Prior to replacing the ECM, read and save each fuel injector compensation code, stored in the original ECM, using the intelligent tester.

      2. After installing a new ECM, input the saved compensation codes into the new ECM using the tester.

      3. Turn the tester off and turn the ignition switch off.

      4. Wait for at least 30 seconds.

      5. Turn the ignition switch to ON and turn the tester on.

      6. Clear DTC P1601 stored in the ECM using the tester Click here.

    2. Read and save fuel injector compensation codes.

      B001Y0CE04

      Tech Tips

      The following operation is available with ECMs that can transmit the registered fuel injector compensation codes to the intelligent tester.


      1. A01X5Z4E08
        Example
        *1 Injector Compensation Code

        Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch to ON.

        Note

        Do not start the engine.

      3. Turn the tester on.

      4. A01X6KJ

        Enter the following menus: Powertrain / Engine / Utility / Injector Compensation.

      5. Press Next.

      6. A01X6RY

        Press Next again to proceed.

      7. A01X7MR

        Select Read Compensation Code.

      8. Press Next.

      9. A01X9J7

        Select the number of the cylinder corresponding to the fuel injector compensation code that you want to read.

      10. Press Next.

        Tech Tips

        The reading process may fail due to a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found, the ECM may be malfunctioning. Check the ECM and restart this operation.

      11. A01X0EB

        Check the fuel injector compensation code (30 digit alphanumeric value) displayed on the tester screen.

      12. Press Save.

      13. Check that the compensation code displayed on the tester screen is correct.

        B001WZUE01
        *1 When no fuel injector compensation code for the cylinder exists in the tester:
        *2 When another fuel injector compensation code for the cylinder exists in the tester:
      14. Press Save or Replace to save the fuel injector compensation code.

        Tech Tips


        • The existing compensation code is overwritten with the new compensation code and is deleted from the tester.

        • The saving process may fail due to a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning. Check the ECM and restart this operation.

      15. A01X0EB

        If you want to read and save other fuel injector compensation codes for other cylinders, press Next to continue. To finish this operation, press Cancel.

      16. Turn the ignition switch off.

      17. Turn the tester off.

      18. Replace the ECM.

      19. A01X5Z4E08
        Example
        *1 Injector Compensation Code

        Connect the intelligent tester to the DLC3.

      20. Turn the ignition switch to ON.

        Note

        Do not start the engine.

      21. Turn the tester on.

      22. A01X6KJ

        Enter the following menus: Powertrain / Engine / Utility / Injector Compensation.

      23. Press Next.

      24. A01X6RY

        Press Next again to proceed.

      25. A01X10B

        Select Set Compensation Code.

      26. Press Next.

      27. A01X9J7

        Select the number of the cylinder corresponding to the fuel injector compensation code that you want to read.

      28. Press Next.

      29. A01X4I2

        Check that the compensation code displayed on the screen is correct by comparing it with the 30 digit alphanumeric value on the head portion of the fuel injector.

        Note

        If an incorrect fuel injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened.

        Tech Tips


        • If a wrong compensation code is input or read, return to the Input Value screen by pressing input.

        • The saving process may fail due to a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning. Check the ECM and repeat this operation.

      30. Press Next to register the compensation code in the ECM.

        Tech Tips


        • If the registration process fails, the compensation code may be incorrect. Check the compensation code again.

        • If the input compensation code fails to register even though it is input correctly, there may be a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning. Check the ECM and restart this operation.

      31. A01X1RQ

        If you want to continue with other compensation code registrations, press Next. To finish the registration, press Cancel.

      32. Turn the ignition switch off and then turn the tester off.

      33. Wait for at least 30 seconds.

      34. Turn the ignition switch to ON and then turn the tester on.

      35. Clear DTC P1601 stored in the ECM using the tester Click here.