STARTER REASSEMBLY

PROCEDURE

1. Click here

   INSTALL STARTER CLUTCH SUB-ASSEMBLY

   
   
   1. 

      Table 1.

      *1	High-temperature grease

      Apply high-temperature grease to the parts indicated by the arrows in the illustration.

   2. Install the starter clutch into the magnet starter switch.

      Note:

      Make sure that the bearing does not disengage from the starter clutch.

   3. Install the 3 starter washers and pinion drive lever with the snap ring.

2. Click here

   INSTALL STARTER DRIVE HOUSING ASSEMBLY

   
   
   1. 

      Table 2.

      *1	Seal Packing

      Apply a light coat of seal packing to the surface of the starter drive housing that contacts the starter magnet switch.

      Seal packing
      Toyota Genuine Seal Packing 1121C, Three Bond 1121C or equivalent

   2. 

      Install the starter drive housing with the 2 bolts.

      6.0 N*m

      61 kgf*cm

      53 in.*lbf

3. Click here

   INSTALL STARTER INTERNAL GEAR

   
   
   1. 

      Table 3.

      *1	High-temperature grease

      Apply high-temperature grease to the portion indicated by the arrow in the illustration.

   2. 

      Install the starter internal gear.

      Note:

      Make sure the internal gear protrusion indicated by the arrow in the illustration is aligned with the groove on the bottom side of the magnet starter switch.

   3. 

      Table 4.

      *1	High-temperature grease

      Apply high-temperature grease to the planetary gears.

   4. Install the 3 starter planetary gears.

4. Click here

   INSTALL STARTER ARMATURE ASSEMBLY

   
   
   1. 

      Install the starter washer.

      Note:

      Make sure that the washer is securely seated in the groove.

   2. 

      Table 5.

      *1	High-temperature grease

      Apply high-temperature grease to the portion indicated by the arrow in the illustration.

   3. 

      Install the starter plate.

   4. 

      Table 6.

      *1	High-temperature grease

      Apply high-temperature grease to the portion indicated by the arrow in the illustration.

   5. 

      Install the starter armature to the starter plate.

5. Click here

   INSTALL STARTER YOKE ASSEMBLY

   
   
   1. 

      Table 7.

      *1	New O-Ring

      Install 2 new O-rings to the starter yoke.

   2. 

      Install the starter yoke to the magnet starter switch.

6. Click here

   INSTALL STARTER BRUSH HOLDER ASSEMBLY

   
   

   1. Place the brush holder on the starter armature.

   2. 

      Using a screwdriver, hold the starter brush spring back and connect the 4 starter brushes to the starter brush holder.

      Note:

      Check that the positive (+) lead wires are not grounded.

   3. Install the starter brush holder into the starter armature.

   4. 

      Table 8.

      *1	High-temperature grease

      Apply high-temperature grease to the portion indicated by the arrow in the illustration.

   5. 

      Table 9.

      *1	Terminal C

      Install the commutator end frame with the 2 screws.

      3.9 N*m

      40 kgf*cm

      35 in.*lbf

   6. Install the 2 through bolts.

      17 N*m

      173 kgf*cm

      12 ft.*lbf

   7. Install the nut to terminal C.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

   8. 

      Table 10.

      *1	Mark
      *2	White Mark

      Install the 2 starter hoses to the starter.

7. Click here

   INSTALL STARTER CLUTCH PINION

   
   
   1. 

      Install the spring, starter clutch pinion and pinion stop collar with the snap ring.