AC60F AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Line pressure (Fluid temperature): 50 to 80°C (122 to 176°F)

At stall speed (Throttle valve fully open)

D position

1450 to 1740 kPa (14.8 to 17.7 kgf/cm2, 211 to 252 psi)

R position

1550 to 1840 kPa (15.9 to 18.7 kgf/cm2, 225 to 267 psi)

Engine stall speed D position 2380 +- 200 rpm
Time lag N → D position Less than 1.2 seconds
N → R position Less than 1.5 seconds
Shift schedule
D, 6 position
Throttle valve fully open 1 → 2 40 to 50 km/h (25 to 31 mph)
2 → 3 80 to 90 km/h (50 to 56 mph)
3 → 4 120 to 130 km/h (75 to 81 mph)
4 → 5 180 to 195 km/h (112 to 121 mph)
5 → 6 245 to 260 km/h (152 to 162 mph)
Throttle valve opening 6 % 1 → 2 5 to 15 km/h (3 to 9 mph)
2 → 3 15 to 25 km/h (9 to 16 mph)
3 → 4 25 to 35 km/h (16 to 22 mph)
4 → 5 40 to 55 km/h (25 to 34 mph)
5 → 6 60 to 75 km/h (37 to 47 mph)
Manual downshift speed
5, 4, 3, 2, 1 gear range → 5 260 to 280 km/h (162 to 174 mph)
→ 4 180 to 195 km/h (112 to 121 mph)
→ 3 120 to 130 km/h (75 to 81 mph)
→ 2 80 to 90 km/h (50 to 56 mph)
→ 1 35 to 45 km/h (22 to 28 mph)

Note


  • All shift point values indicated in the above tables are actual values. Therefore, if checking a shift point with a chassis dynamometer, keep in mind that there is a range of error in the chassis dynamometer indication.

  • If checking a shift point against the speed indicated on the speedometer, remember to consider the speedometer correction rate and range of error in the tester indication.

SPPED SENSOR (TRANSMISSION REVOLUTION SENSOR)
Item Tester connection Condition Specified Condition
Transmission revolution sensor NT 1 (NTO) - 2 (NTB) Low signal 4 to 8 mA
High signal 12 to 16 mA
Transmission revolution sensor SP2 1 (SP2O) - 2 (SP2B) Low signal 4 to 8 mA
High signal 12 to 16 mA
TRANSMISSION WIRE
Tester connection Condition Specified Condition
3 (OT+) - 4 (OT-) Always 79 Ω to 156 kΩ
5 (OT2+) - 6 (OT2-) Always 25 Ω to 156 kΩ

3 (OT+) - Body ground

5 (OT2+) - Body ground

Always 10 kΩ or higher

4 (OT-) - Body ground

6 (OT2-) - Body ground

Always 10 kΩ or higher
ATF Temperature Specified Condition
10°C (50°F) 5 to 8 kΩ
25°C (77°F) 2.5 to 4.5 kΩ
110°C (230°F) 0.22 to 0.28 kΩ
VALVE BODY ASSEMBLY
Item Tester connection Condition Specified Condition
Shift solenoid valve SL1, SL3, SL4, SLU and SLT 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Shift solenoid valve SL Shift solenoid valve connector terminal - Shift solenoid valve body 20°C (68°F) 11 to 15 Ω
PARK / NEUTRAL POSITION SWITCH
Tester Connection Condition Specified Condition
4 (B) - 5 (L) Shift lever in P or N Below 1 Ω
2 (RB) - 6 (PL) Shift lever in P Below 1 Ω
2 (RB) - 1 (RL) Shift lever in R Below 1 Ω
2 (RB) - 9 (NL) Shift lever in N Below 1 Ω
2 (RB) - 7 (DL) Shift lever in D, S, "+" or "- Below 1 Ω
4 (B) - 5 (L) Shift lever not in P or N 10 kΩ or higher
2 (RB) - 6 (PL) Shift lever not in P 10 kΩ or higher
2 (RB) - 1 (RL) Shift lever not in R 10 kΩ or higher
2 (RB) - 9 (NL) Shift lever not in N 10 kΩ or higher
2 (RB) - 7 (DL) Shift lever not in D, S, "+" or "-" 10 kΩ or higher
SHIFT LEVER
Shift Lock Solenoid
Tester Connection Condition Specified Condition
1 (SLS+) - 2 (SLS-) Always 101 to 123 Ω
3 (E2) - 4 (P) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
Transmission Control Switch
Tester Connection Condition Specified Condition
3 (IG) - 7 (S) Shift lever in S, "+" or "- " Below 1 Ω
2 (SFTU) - 5 (E)

Shift lever held in "+"

(Up-shift)

1 (SFTD) - 5 (E)

Shift lever held in "-"

(Down-shift)

3 (IG) - 7 (S) Shift lever not in S, "+" or "-" 10 kΩ or higher
2 (SFTU) - 5 (E)

Shift lever not held in "+"

(Up-shift)

1 (SFTD) - 5 (E)

Shift lever not held in "- "

(Down-shift)

COMBINATION SWITCH
Tester Connection Switch Condition Specified Condition
5 (E) - 6 (P) Mode switch (ECT PWR) on Below 1 Ω
Release mode switch (ECT PWR) off 10 kΩ or higher
5 (E) - 8 (2nd) Mode switch being pushed and held (ECT 2nd) Below 1 Ω
Mode switch not pushed (ECT 2nd) 10 kΩ or higher
TRANSFER ADAPTER OIL SEAL
Transfer case adapter rear oil seal Standard depth 0 to 0.5 mm (0 to 0.0197 in.)
AUTOMATIC TRANSMISSION UNIT
Direct clutch drum sub-assembly Standard inside diameter 59.515 to 59.540 mm (2.3432 to 2.3440 in.)
Input shaft sub-assembly Standard inside diameter 20.000 to 20.025 mm (0.7874 to 0.7883 in.)
Forward clutch hub sub-assembly Standard inside diameter 26.037 to 26.062 mm (1.0251 to 1.0260 in.)
Sun gear input drum sub-assembly Standard inside diameter 35.811 to 35.835 mm (1.4099 to 1.4108 in.)
Front planetary gear assembly Standard inside diameter 35.811 to 35.835 mm (1.4099 to 1.4108 in.)
Front planetary ring gear flange sub-assembly Standard inside diameter 54.038 to 54.063 mm (2.1275 to 2.1284 in.)
Rear planetary ring gear flange sub-assembly Standard inside diameter 32.176 to 32.201 mm (1.2668 to 1.2677 in.)
Center planetary gear assembly Standard clearance 0.12 to 0.68 mm (0.00473 to 0.0267 in.)
Rear planetary gear assembly

Standard clearance

(Rear planetary gear pinion thrust clearance)

0.2 to 0.6 mm (0.00788 to 0.0236 in.)

Standard inside diameter

(Rear planetary gear bushing)

20.000 to 20.025 mm (0.7874 to 0.7883 in.)
Intermediate shaft Standard runout 0.03 mm (0.00118 in.)
Standard diameter

A: 32.062 to 32.075 mm (1.2623 to 1.2627 in.)

B: 25.962 to 25.975 mm (1.0222 to 1.0226 in.)

C: 19.963 to 19.976 mm (0.7860 to 0.7864 in.)

Forward clutch return spring sub-assembly Standard free length 26.74 mm (1.053 in.)
direct clutch return spring sub-assembly Standard free length 22.14 mm (0.872 in.)
No. 1 brake piston return spring sub-assembly Standard free length 16.72 mm (0.658 in.)
No. 2 brake piston return spring sub-assembly Standard free length 16.68 mm (0.657 in.)
1st and reverse brake return spring subassembly Standard free length 23.74 mm (0.935 in.)
Pack clearance of No. 1 clutch (Forward clutch) Standard clearance 0.75 to 1.05 mm (0.0296 to 0.0413 in.)
Forward clutch flange thickness

Part No.

35635-71010

3.0 mm (0.118 in.)

Part No.

35635-71020

3.1 mm (0.122 in.)

Part No.

35635-71030

3.2 mm (0.126 in.)

Part No.

35635-71040

3.3 mm (0.130 in.)

Part No.

35635-71050

3.4 mm (0.134 in.)

Part No.

35635-71060

3.5 mm (0.138 in.)

Part No.

35635-71070

3.6 mm (0.142 in.)

Part No.

35635-71080

3.7 mm (0.146 in.)

Part No.

35635-71090

3.8 mm (0.150 in.)

Part No.

35635-71100

3.9 mm (0.154 in.)

Part No.

35635-71110

4.0 mm (0.157 in.)

Part No.

35635-71120

4.1 mm (0.161 in.)

Part No.

35635-71130

4.2 mm (0.165 in.)
Pack clearance of No. 2 clutch (Direct clutch) Standard clearance 0.5 to 0.8 mm (0.0197 to 0.0314 in.)
Direct clutch flange thickness

Part No.

35675-71010

3.0 mm (0.118 in.)

Part No.

35675-71020

3.1 mm (0.122 in.)

Part No.

35675-71030

3.2 mm (0.126 in.)

Part No.

35675-71040

3.3 mm (0.130 in.)

Part No.

35675-71050

3.4 mm (0.134 in.)

Part No.

35675-71060

3.5 mm (0.138 in.)

Part No.

35675-71070

3.6 mm (0.142 in.)

Part No.

35675-71080

3.7 mm (0.146 in.)

Part No.

35675-71090

3.8 mm (0.150 in.)
Pack clearance of No. 1 brake Standard clearance 0.4 to 0.7 mm (0.0158 to 0.0275 in.)
No. 1 brake flange thickness

Mark

0

4.9 mm (0.193 in.)

Mark

1

5.0 mm (0.197 in.)

Mark

2

5.1 mm (0.201 in.)

Mark

3

5.2 mm (0.205 in.)

Mark

4

5.3 mm (0.209 in.)

Mark

5

5.4 mm (0.213 in.)

Mark

6

5.5 mm (0.217 in.)

Mark

7

5.6 mm (0.220 in.)

Mark

8

5.7 mm (0.224 in.)

Mark

A

5.8 mm (0.228 in.)
Pack clearance of No. 2 brake Standard clearance 0.5 to 0.8 mm (0.0197 to 0.0314 in.)
No. 2 brake flange thickness

Mark

0

2.0 mm (0.0787 in.)

Mark

1

2.1 mm (0.0827 in.)

Mark

2

2.2 mm (0.0866 in.)

Mark

3

2.3 mm (0.0906 in.)

Mark

4

2.4 mm (0.0945 in.)

Mark

5

2.5 mm (0.0984 in.)

Mark

6

2.6 mm (0.102 in.)

Mark

7

2.7 mm (0.106 in.)

Mark

8

2.8 mm (0.110 in.)
Pack clearance of No. 4 brake Standard clearance 0.7 to 1.0 mm (0.0276 to 0.0393 in.)
No. 4 brake flange thickness

Mark

0

1.80 mm (0.0709 in.)

Mark

1

1.97 mm (0.0776 in.)

Mark

3

2.11 mm (0.0831 in.)

Mark

4

2.25 mm (0.0886 in.)

Mark

5

2.39 mm (0.0941 in.)

Mark

7

2.53 mm (0.0996 in.)

Mark

8

2.67 mm (0.105 in.)

Mark

10

2.81 mm (0.111 in.)

Mark

11

2.95 mm (0.116 in.)

Mark

12

3.09 mm (0.122 in.)

Mark

14

3.23 mm (0.127 in.)
TORQUE CONVERTER CLUTCH AND DRIVE PLATE
Drive plate Maximum runout 0.30 mm (0.0118 in.)
OIL PUMP
Front oil pump body sub-assembly Maximum inside diameter 38.138 mm (1.50 in.)
Stator shaft assembly Maximum inside diameter 22.227 mm (0.875 in.)
Oil pump assembly Standard body clearance 0.10 to 0.17 mm (0.00394 to 0.00669 in.)
Standard tip clearance 0.07 to 0.15 mm (0.00276 to 0.00590 in.)
Standard side clearance 0.03 to 0.05 mm (0.00118 to 0.00196 in.)
Front oil pump oil seal Standard Depth -0.3 to 0.3 mm (-0.0118 to 0.0118 in.)