1VD-FTV FUEL TORQUE SPECIFICATIONS

FUEL INJECTOR (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
Nozzle holder clamp x Cylinder head sub-assembly LH 25 255 18
No. 2 nozzle leakage pipe x Fuel injector LH 18 184 13
No. 2 nozzle leakage pipe x Cylinder head sub-assembly LH 10 102 7
Nozzle holder clamp x Cylinder head sub-assembly RH 25 255 18
No. 1 nozzle leakage pipe x Fuel injector RH 18 184 13
No. 1 nozzle leakage pipe x Cylinder head sub-assembly RH for union bolt 21 214 15
No. 1 nozzle leakage pipe x Check valve 32 321 23
No. 1 fuel injector protector x Cylinder head sub-assembly RH 10 102 7
Cylinder head cover silencer RH x Cylinder head cover sub-assembly RH 5.0 51 44 in.*lbf
No. 2 fuel injector protector x Cylinder head sub-assembly LH 10 102 7
Cylinder head cover silencer LH x Cylinder head cover sub-assembly LH 5.0 51 44 in.*lbf
No. 1 vacuum transmitting pipe sub-assembly x Cylinder head cover sub-assembly LH 6.0 61 53 in.*lbf
No. 1 vacuum switching valve x Cylinder head cover sub-assembly LH 6.0 61 53 in.*lbf
FUEL INJECTOR (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
Nozzle holder clamp x Cylinder head sub-assembly LH 25 255 18
No. 2 nozzle leakage pipe x Fuel injector LH 18 184 13
No. 2 nozzle leakage pipe x Cylinder head sub-assembly LH for union bolt 21 214 15
Nozzle holder clamp x Cylinder head sub-assembly RH 25 255 18
Nozzle leakage pipe x Fuel injector RH 18 184 13
Nozzle leakage pipe x Cylinder head sub-assembly RH for union bolt 21 214 15
Cylinder head cover sub-assembly RH x Cylinder head sub-assembly RH 10 102 7
Cylinder head cover silencer RH x Cylinder head cover sub-assembly RH 5.0 51 44 in.*lbf
Cylinder head cover sub-assembly LH x Cylinder head sub-assembly LH 10 102 7
Oil separator assembly x Cylinder head cover sub-assembly LH 10 102 7
Cylinder head cover silencer LH x Cylinder head cover sub-assembly LH 5.0 51 44 in.*lbf
No. 1 vacuum transmitting pipe sub-assembly x Cylinder head cover sub-assembly LH 6.0 61 53 in.*lbf
No. 1 vacuum switching valve x Cylinder head cover sub-assembly LH (w/ Intercooler) 6.0 61 53 in.*lbf
FUEL SUPPLY PUMP
Part Tightened N*m kgf*cm ft.*lbf
Fuel supply pump x Timing gear case sub-assembly hexagon bolt 21 214 15
nut 21 214 15
Fuel supply pump x Fuel supply pump drive gear 68 693 50
No. 1 fuel pipe x Fuel supply pump for union bolt 17 175 13
Timing chain cover plate x Timing chain cover sub-assembly 9.1 93 81 in.*lbf
COMMON RAIL
Part Tightened N*m kgf*cm ft.*lbf
Common rail assembly RH x No. 3 intake manifold 21 214 15
Common rail assembly LH x No. 3 intake manifold 21 214 15
No. 5 nozzle leakage pipe x Common rail assembly LH for union bolt 29 296 21
No. 2 fuel pipe x Common rail assembly LH (w/DPF) for union bolt 29 296 21
for bolt 10 102 7
FUEL FILTER
Part Tightened N*m kgf*cm ft.*lbf
Fuel filter assembly x Body 20 199 14
Fuel filer cap x Fuel filter case x Guide plate 4.5 46 40 in.*lbf
FUEL TEMPERATURE SENSOR
Part Tightened N*m kgf*cm ft.*lbf
Fuel temperature sensor x Fuel supply pump 22 224 16
FUEL COOLER (for Engine Room Side)
Part Tightened N*m kgf*cm ft.*lbf
Fuel cooler assembly x Intake manifold 10 102 7
FUEL COOLER (for Under Floor Side)
Part Tightened N*m kgf*cm ft.*lbf
Fuel cooler assembly x Body 8.0 82 71 in.*lbf
No. 3 front floor heat insulator x Body 5.0 51 44 in.*lbf
INJECTOR DRIVER
Part Tightened N*m kgf*cm ft.*lbf
No. 2 injector driver bracket x No. 2 injector driver (w/ DPF) 2.0 20 18 in.*lbf
No. 2 injector driver bracket x Injector driver bracket x No. 2 injector driver (w/o DPF) 2.0 20 18 in.*lbf
No. 1 injector driver bracket x No. 1 injector driver (w/ DPF) 2.0 20 18 in.*lbf
No. 1 injector driver bracket x Injector driver bracket x No. 1 injector driver (w/o DPF) 2.0 20 18 in.*lbf
No. 2 injector driver bracket x No. 1 injector driver bracket 3.0 31 27 in.*lbf
Injector driver assembly x Body 8.0 82 71 in.*lbf
No. 2 injector driver bracket x Ground wire (w/ DPF) 8.4 85 71 in.*lbf
No. 1 injector driver bracket x Ground wire (w/o DPF) 8.4 85 71 in.*lbf
FUEL TANK
Part Tightened N*m kgf*cm ft.*lbf
Fuel tank band x Body 40 408 30
No. 1 fuel tank protector x Body 20 204 15
FUEL SUB TANK
Part Tightened N*m kgf*cm ft.*lbf
Fuel and evaporation vent tube sub-assembly x Fuel sub tank 3.5 36 31 in.*lbf
Fuel sender gauge assembly x Fuel sub tank 1.5 15 13 in.*lbf
Fuel tank band x Body 40 408 30
No. 1 spare wheel stopper x Frame 32 326 24
Spare wheel carrier crossmember and Spare wheel carrier bracket x Frame for bolt A 29 296 21
for bolt B 20 204 15
for bolt C 20 204 15
FUEL SENDER GAUGE ASSEMBLY (for Fuel Sub Tank)
Part Tightened N*m kgf*cm ft.*lbf
Fuel sender gauge assembly x Fuel sub tank 1.5 15 13 in.*lbf