CAUTION / NOTICE / HINT
Note
When replacing an injector (including interchanging injectors between cylinders) or common rail, replace the corresponding injection pipes with new ones.
w/DPF
When fuel lines are disconnected, air may enter the fuel lines, leading to engine starting trouble. Therefore, perform forced regeneration and bleed the air from the fuel lines Click here.
PROCEDURE
INSTALL SCAVENGING PUMP ASSEMBLY
Install the scavenging pump with the 4 bolts.
INSTALL REAR CRANKSHAFT OIL SEAL
INSTALL REAR ENGINE OIL SEAL RETAINER
INSTALL NO. 1 OIL PAN SUB-ASSEMBLY
INSTALL OIL STRAINER SUB-ASSEMBLY
INSTALL NO. 2 OIL PAN SUB-ASSEMBLY
INSTALL ENGINE OIL LEVEL SENSOR
INSTALL OIL FILTER BRACKET SUB-ASSEMBLY
INSTALL OIL FILTER ELEMENT
INSTALL TIMING GEAR COVER SPACER (w/ Intercooler)
INSTALL CRANKSHAFT PULLEY
INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
CONNECT NO. 2 OIL COOLER HOSE
CONNECT NO. 1 OIL COOLER HOSE
INSTALL STIFFENER INSULATOR RH (w/ Intercooler)
INSTALL NO. 2 INLET TURBO OIL PIPE SUB-ASSEMBLY
CONNECT NO. 2 OUTLET TURBO OIL HOSE
INSTALL NO. 1 ENGINE OIL LEVEL DIPSTICK GUIDE
CONNECT NO. 1 OUTLET TURBO OIL HOSE
INSTALL GENERATOR ASSEMBLY
INSTALL NO. 1 INTAKE AIR CONNECTOR PIPE
INSTALL ENGINE ASSEMBLY
Install the engine assembly to the vehicle Click here.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
Connect the cables to negative (-) main battery and sub-battery terminals.