OIL PUMP REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  5. REMOVE AIR CLEANER AND HOSE

    Click here

  6. REMOVE FRONT FENDER APRON TRIM PACKING A

    Click here

  7. DRAIN ENGINE OIL

    Click here

  8. REMOVE RADIATOR ASSEMBLY

    Click here

  9. REMOVE INTAKE MANIFOLD

    Click here

  10. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. B001XQM

      Remove the 3 bolts, nut and stud bolt, and then disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  11. REMOVE AIR SWITCHING VALVE ASSEMBLY (w/ Secondary Air Injection System)


  12. REMOVE AIR TUBE (w/ Secondary Air Injection System)


    1. B001XHE

      Detach the wire harness clamp.

    2. Disconnect the No. 3 air injection system hose.

    3. Remove the 2 bolts and air tube.

  13. DISCONNECT ENGINE WIRE


    1. for Engine Room LH Side:


      1. B001Y8B

        Disconnect the injector connector.

      2. Disconnect the 2 camshaft timing oil control valve connectors.

      3. Disconnect the 4 ignition coil connectors.

      4. Disconnect the 2 VVT sensor connectors.

      5. Disconnect the camshaft position sensor connector.

      6. Disconnect the engine coolant temperature sensor connector.

      7. Disconnect the noise filter connector.

      8. Disconnect the 8 clamps.

      9. Remove the bolt and ground wire.

    2. for Engine Room RH Side:


      1. B001ZL7

        Disconnect the 2 camshaft timing oil control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the injector connector.

      5. Disconnect the noise filter connector.

      6. Disconnect the 6 clamps.

    3. B001WOX

      Remove the bolt and disconnect the clamp and engine wire.

  14. REMOVE OIL FILTER ELEMENT

    Click here

  15. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY

    Click here

  16. REMOVE NO. 1 OIL COOLER BRACKET

    Click here

  17. REMOVE OIL FILTER BRACKET

    Click here

  18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  19. DISCONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR

  20. DISCONNECT VANE PUMP ASSEMBLY


    1. Remove the 2 bolts and disconnect the vane pump.

  21. DISCONNECT OIL COOLER TUBE

    Click here

  22. REMOVE GENERATOR ASSEMBLY

    Click here

  23. REMOVE NO. 4 ENGINE COVER

    Click here

  24. REMOVE NO. 3 ENGINE COVER

    Click here

  25. REMOVE FUEL TUBE SUB-ASSEMBLY


    1. B001YJH

      Remove the 2 bolts and fuel tube Click here.

  26. REMOVE FUEL HOSE


    1. Remove the fuel pipe clamp.

    2. B001ZHF

      Disconnect the 2 clamps and remove the fuel hose Click here.

  27. REMOVE NO. 4 AIR TUBE (w/ Secondary Air Injection System)


    1. B001Y5QE02
      Text in Illustration
      *A for RHD
      *B for LHD

      Remove the bolt and bracket.

    2. B001WLU

      Remove the bolt, 2 nuts, 2 stud bolts, No. 4 air tube and gasket.

  28. REMOVE NO. 3 AIR TUBE (w/ Secondary Air Injection System)


    1. B001XND

      Remove the bolt, 2 nuts, 2 stud bolts, No. 3 air tube and gasket.

  29. REMOVE NO. 1 WATER BY-PASS PIPE


    1. B001X8H

      Disconnect the heater water hose.

    2. Remove the 2 bolts and disconnect the No. 1 water by-pass pipe.

  30. DISCONNECT WATER BY-PASS HOSE

    Click here

  31. REMOVE NO. 1 WATER BY-PASS HOSE

    Click here

  32. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

    Click here

  33. DISCONNECT NO. 5 WATER BY-PASS HOSE

    Click here

  34. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. B001XU9

      Disconnect the No. 2 water by-pass hose from the front water by-pass joint.

    2. Disconnect the heater hose.

    3. Remove the 2 bolts and water by-pass pipe sub-assembly.

  35. REMOVE WATER INLET HOUSING

    Click here

  36. REMOVE FRONT WATER BY-PASS JOINT


    1. B001W2J

      Remove the 4 nuts, water by-pass joint and 2 gaskets.

  37. REMOVE WATER PUMP PULLEY

    Click here

  38. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. B001ZHN

      Remove the bolt and No. 1 idler pulley.

  39. REMOVE FAN BRACKET ASSEMBLY


    1. B001WYI

      Remove the 5 bolts and fan bracket.

  40. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B001WHE

      Remove the bolt, 6 mm hexagon bolt and belt tensioner.

  41. REMOVE IGNITION COIL ASSEMBLY

    Click here

  42. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. B001Y98

      Remove the 14 bolts, seal washer, cylinder head cover sub-assembly LH and cylinder head cover gasket LH.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. B001XFV

      Remove the 5 gaskets from the camshaft bearing caps (No. 2, No. 3).

      Text in Illustration
      B001YW3 Gasket

  43. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH


    1. B001ZZV

      Remove the 14 bolts, seal washer, cylinder head cover sub-assembly RH and cylinder head cover gasket RH.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. B001WJW

      Remove the 5 gaskets from the camshaft bearing caps (No. 1, No. 3).

      Text in Illustration
      B001YW3 Gasket

  44. REMOVE CRANKSHAFT PULLEY


    1. B001WEUE12
      Text in Illustration
      *a Hold
      B001XPG Turn

      Using SST, remove the crankshaft pulley set bolt.

      SST
      09213-70011
      09330-00021

    2. Temporarily install the pulley set bolt to the crankshaft until 2 or 3 threads are engaged.

    3. B001YMAE10
      Text in Illustration
      *a Hold
      B001XPG Turn

      Using the pulley set bolt and SST, remove the crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05011 )

  45. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. B001ZV7

      Remove the 26 bolts and nut shown in the illustration.

    2. B001VY7

      Remove the timing chain cover by prying between it and the cylinder head and cylinder block with a screwdriver as shown in the illustration.

      Text in Illustration
      B001YD9 Protective Tape

      Note

      Be careful not to damage the cylinder head, camshaft housing and cylinder block contact surfaces of the chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B001XWC

      Remove the gasket from the cylinder block.

    4. B001ZQD

      Remove the O-ring from the oil pan.

  46. REMOVE WATER INLET PIPE


    1. B001Y6I

      Remove the water inlet pipe.

    2. Remove the 2 O-rings from the water inlet pipe.

  47. REMOVE FRONT CRANKSHAFT OIL SEAL

    Click here