ENGINE OIL COOLER INSTALLATION

PROCEDURE

1. INSTALL OIL COOLER SPACER

   
   

   1. Apply a light coat of engine oil to a new gasket.

   2. Install the gasket to the oil cooler spacer.

   3. Install the oil cooler spacer to the oil filter bracket with the bolt.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

2. INSTALL OIL COOLER ASSEMBLY

   
   

   1. Apply a light coat of engine oil to 2 new O-rings.

   2. Install the 2 O-rings to the oil cooler.

   3. Install the oil cooler with the 5 nuts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

3. INSTALL OIL FILTER BRACKET

   
   

   1. Apply a light coat of engine oil to 2 new O-rings.

   2. Install the 2 O-rings to the timing chain cover.

   3. Install the oil filter bracket with the 2 nuts and 2 bolts.

      Torque:

      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

4. INSTALL NO. 1 OIL COOLER BRACKET

   
   

   1. Connect the ground wire to the cylinder block.

   2. Install the oil cooler bracket with the 2 nuts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

5. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

   
   

   1. Connect the 4 hoses.

   2. Install the water by-pass hose with the 3 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

6. CONNECT COOLER COMPRESSOR ASSEMBLY

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7. INSTALL OIL PRESSURE SENDER GAUGE ASSEMBLY

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8. INSTALL OIL FILTER ELEMENT

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9. INSTALL FAN AND GENERATOR V BELT

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10. INSTALL V-BANK COVER SUB-ASSEMBLY

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11. ADD ENGINE OIL

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12. ADD ENGINE COOLANT

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13. INSPECT FOR OIL LEAK

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14. INSPECT ENGINE OIL LEVEL

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15. INSPECT FOR COOLANT LEAK

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16. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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17. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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18. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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