RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL RADIATOR ASSEMBLY


    1. Install the radiator with the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  2. INSTALL FAN PULLEY

  3. INSTALL FAN SHROUD WITH FAN

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  4. INSTALL OIL COOLER TUBE (for Automatic Transmission)


    1. B001W1IE02

      Temporarily install the oil cooler tube to the fan shroud with the bolt labeled A. Install the bolt labeled B. Then tighten the bolt labeled A to the specified torque.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    2. B001X1BE03
      Text in Illustration
      *1 Paint Mark

      Connect the inlet No. 4 oil cooler hose as shown in the illustration.

      Note

      Make sure the pinching portion of each clip is facing the direction shown in the illustration.

    3. B002034

      Connect the inlet No. 2 and No. 3 oil cooler hoses as shown in the illustration.

      Note

      Make sure the pinching portion of each clip is facing the direction shown in the illustration.

    4. B001YJUE02
      Text in Illustration
      *1 Paint Mark

      Connect the inlet and outlet No. 1 oil cooler hoses as shown in the illustration.

      Note

      Make sure the pinching portion of each clip is facing the direction shown in the illustration.

    5. Pass the hose through the flexible hose clamp and close the clamp shown in the illustration.

  5. INSTALL V-RIBBED BELT

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  6. INSTALL NO. 3 IDLER PULLEY (w/ Viscous Heater)

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  7. INSTALL NO. 1 IDLER PULLEY (w/ Viscous Heater)

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  8. INSTALL V-RIBBED BELT (w/ Viscous Heater)

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  9. CONNECT NO. 2 RADIATOR HOSE

  10. CONNECT NO. 1 RADIATOR HOSE

  11. INSTALL RADIATOR RESERVOIR ASSEMBLY

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  12. INSTALL NO. 1 OIL RESERVOIR BRACKET

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  13. INSTALL VANE PUMP OIL RESERVOIR ASSEMBLY

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  14. INSTALL INTAKE AIR CONNECTOR

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  15. TEMPORARILY INSTALL NO. 1 AIR CLEANER HOSE

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  16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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  17. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Intercooler)

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  18. INSTALL NO. 3 ENGINE ROOM WIRE

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  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.


    1. Connect the cables to negative (-) main battery and sub-battery terminals.

  20. ADD ENGINE COOLANT

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  21. INSPECT FOR ENGINE COOLANT LEAK

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  22. INSTALL RADIATOR SIDE DEFLECTOR LH


    1. Install the side deflector with the 4 clips.

  23. INSTALL RADIATOR SIDE DEFLECTOR RH (for Manual Transmission)


    1. Install the deflector with the 4 clips.

  24. INSTALL TRANSMISSION OIL COOLER AIR DUCT (for Automatic Transmission)


    1. Install the oil cooler air duct with the 4 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

  25. INSTALL FRONT BUMPER COVER


  26. INSTALL RADIATOR GRILLE

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  27. INSTALL FRONT BUMPER WINCH COVER (w/ Winch)

  28. INSTALL UPPER RADIATOR SUPPORT SEAL

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  29. INSTALL FRONT FENDER APRON SEAL FRONT RH

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  30. INSTALL FRONT WHEEL RH

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  31. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  32. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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  33. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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