THERMOSTAT REMOVAL

Click here

PROCEDURE

1. Click here

   PRECAUTION

   Note:

   After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

2. Click here

   DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   Note:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

   
   

   1. Disconnect the cables from the negative (-) main battery and sub-battery terminals.

3. Click here

   REMOVE UPPER RADIATOR SUPPORT SEAL

   Click here

4. Click here

   REMOVE FRONT WHEEL RH

5. Click here

   REMOVE FRONT FENDER APRON SEAL FRONT RH

   Click here

6. Click here

   REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

   Click here

7. Click here

   REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

   Click here

8. Click here

   REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

   Click here

9. Click here

   DRAIN ENGINE COOLANT

   Click here

10. Click here

    REMOVE NO. 3 ENGINE ROOM WIRE

    
    

    1. Disconnect the 4 wire harness clamps.

    2. 

       Remove the 2 nuts and No. 3 engine room wire.

11. Click here

    REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Intercooler)

    Click here

12. Click here

    REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

13. Click here

    REMOVE NO. 1 AIR CLEANER HOSE

    Click here

14. Click here

    REMOVE INTAKE AIR CONNECTOR

    Click here

15. Click here

    REMOVE VANE PUMP OIL RESERVOIR ASSEMBLY

    
    
    1. 

       Insert a screwdriver between the reservoir and oil reservoir bracket, push the claw, and then disconnect the reservoir by pulling it upwards.

16. Click here

    REMOVE NO. 1 OIL RESERVOIR BRACKET

    
    
    1. 

       Remove the 2 bolts and bracket.

17. Click here

    REMOVE RADIATOR RESERVOIR ASSEMBLY

    
    
    1. 

       Disconnect the 2 hoses.

    2. Remove the 3 bolts and radiator reservoir.

18. Click here

    REMOVE VANE PUMP ASSEMBLY

    
    
    1. 

       Remove the 2 nuts and vane pump.

    2. Remove the O-ring from the vane pump.

19. Click here

    DISCONNECT NO. 1 RADIATOR HOSE

20. Click here

    DISCONNECT NO. 2 RADIATOR HOSE

21. Click here

    REMOVE V-RIBBED BELT (w/ Viscous Heater)

    Click here

22. Click here

    REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)

    Click here

23. Click here

    REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)

    Click here

24. Click here

    REMOVE V-RIBBED BELT

    Click here

25. Click here

    REMOVE OIL COOLER TUBE (for Automatic Transmission)

    Click here

26. Click here

    REMOVE FAN SHROUD WITH FAN

    
    
    1. 

       Loosen the 4 nuts holding the fluid coupling fan.

    2. 

       Remove the 2 bolts holding the fan shroud.

    3. 

       Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the fluid coupling fan.

27. Click here

    REMOVE FAN PULLEY

28. Click here

    REMOVE HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)

    
    
    1. 

       Remove the 4 bolts and disconnect the heater water pipe from the viscous heater with magnet clutch.

29. Click here

    REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY (w/ Viscous Heater)

    Click here

30. Click here

    REMOVE NO. 1 IDLER PULLEY BRACKET (w/ Viscous Heater)

    
    
    1. 

       Remove the bolt and No. 1 idler pulley bracket.

31. Click here

    REMOVE WATER INLET

    
    
    1. 

       Disconnect the No. 2 oil cooler hose from the water pump and clamp.

    2. 

       Remove the 4 bolts and water inlet.

32. Click here

    REMOVE THERMOSTAT

    
    

    1. Remove the thermostat.

    2. Remove the gasket from the thermostat.