WATER PUMP REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.


    1. Disconnect the cables from the negative (-) main battery and sub-battery terminals.

  3. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  4. REMOVE FRONT WHEEL RH

  5. REMOVE FRONT FENDER APRON SEAL FRONT RH

    Click here

  6. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  8. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  9. DRAIN ENGINE COOLANT

    Click here

  10. REMOVE NO. 3 ENGINE ROOM WIRE

    Click here

  11. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Intercooler)

    Click here

  12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  13. REMOVE NO. 1 AIR CLEANER HOSE

    Click here

  14. REMOVE INTAKE AIR CONNECTOR

    Click here

  15. REMOVE VANE PUMP OIL RESERVOIR ASSEMBLY

    Click here

  16. REMOVE NO. 1 OIL RESERVOIR BRACKET

    Click here

  17. REMOVE RADIATOR RESERVOIR ASSEMBLY

    Click here

  18. REMOVE VANE PUMP ASSEMBLY

    Click here

  19. DISCONNECT NO. 1 RADIATOR HOSE

  20. DISCONNECT NO. 2 RADIATOR HOSE

  21. REMOVE V-RIBBED BELT (w/ Viscous Heater)

    Click here

  22. REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)

    Click here

  23. REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)

    Click here

  24. REMOVE V-RIBBED BELT

    Click here

  25. REMOVE OIL COOLER TUBE (for Automatic Transmission)

    Click here

  26. REMOVE FAN SHROUD WITH FAN

    Click here

  27. REMOVE FAN PULLEY

  28. REMOVE HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)

    Click here

  29. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY (w/ Viscous Heater)

    Click here

  30. REMOVE NO. 1 IDLER PULLEY BRACKET (w/ Viscous Heater)

    Click here

  31. REMOVE WATER INLET

    Click here

  32. REMOVE THERMOSTAT

    Click here

  33. REMOVE NO. 2 IDLER PULLEY (w/ Viscous Heater)


    1. B001XUR

      Remove the bolt, cover, No. 2 idler pulley and collar.

  34. REMOVE NO. 2 IDLER PULLEY BRACKET (w/ Viscous Heater)


    1. B001WGG

      Remove the 3 bolts and idler pulley bracket.

  35. DISCONNECT NO. 1 OIL COOLER HOSE

    B001XZI

  36. REMOVE FAN BRACKET SUB-ASSEMBLY


    1. B001XEE

      Remove the 4 bolts and fan bracket.

  37. REMOVE WATER OUTLET


    1. B001VVB

      Disconnect the engine coolant temperature sensor connector.

    2. Remove the 2 bolts, disconnect the water outlet from the No. 2 water hose joint, and remove the water outlet and gasket.

  38. REMOVE WATER PUMP ASSEMBLY


    1. B001ZAV

      Remove the 9 bolts, 2 nuts, water pump and gasket.