WATER PUMP REMOVAL

PROCEDURE


  1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  4. DRAIN ENGINE COOLANT

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  5. REMOVE V-BANK COVER SUB-ASSEMBLY

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  6. REMOVE AIR CLEANER HOSE ASSEMBLY

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  7. REMOVE AIR CLEANER ASSEMBLY

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  8. REMOVE NO. 1 RADIATOR HOSE

  9. REMOVE NO. 2 RADIATOR HOSE

  10. REMOVE FAN SHROUD

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  11. REMOVE NO. 1 WATER BY-PASS HOSE

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  12. DISCONNECT NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

    B001YT5

    1. Disconnect the No. 6 water by-pass hose.

    2. Remove the 3 bolts.

    3. Disconnect the water by-pass pipe with water hose.

  13. REMOVE WATER INLET HOUSING


    1. B001XZVE02
      Text in Illustration
      *1 No. 5 Water By-pass Hose

      Disconnect the No. 5 water by-pass hose.

    2. B001YMTE05
      Text in Illustration
      *1 No. 3 Water By-pass Hose

      Disconnect the No. 3 water by-pass hose and remove the 3 bolts and water inlet housing.

    3. Remove the gasket from the water pump.

  14. REMOVE WATER PUMP PULLEY


    1. B001ZV2E03

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  15. REMOVE WATER PUMP ASSEMBLY


    1. B001X92

      Remove the 8 bolts, water pump and gasket.